Brake design for a small RC car

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SUMMARY

The discussion focuses on designing a braking mechanism for a remote-controlled (RC) car, specifically addressing the constraints of space within an 8 cm diameter wheel. The user, Tusike, explores various mechanical options, including using a micro servo motor with a rack and pinion system or rubber cylinders for braking. A suggestion is made to consider electromagnetic brakes for electric-powered vehicles, while also noting the complexity of drum brakes and the availability of disc brakes for larger scales. The conversation emphasizes the need for adjustable braking force and efficient design within limited space.

PREREQUISITES
  • Understanding of mechanical design principles
  • Familiarity with servo motors and their applications
  • Knowledge of braking systems, specifically disc and drum brakes
  • Basic skills in CAD software for modeling designs
NEXT STEPS
  • Research "servo motor integration in RC vehicles"
  • Explore "design principles for electromagnetic brakes"
  • Investigate "disc brake designs for small-scale models"
  • Learn about "rack and pinion mechanisms in mechanical design"
USEFUL FOR

This discussion is beneficial for mechanical engineers, hobbyists designing RC vehicles, and students involved in robotics or automotive projects seeking to understand braking mechanisms and their applications in constrained environments.

Tusike
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Hi!

For a university project I have to design a braking mechanism for a remote controlled car. I have very little experience in designing constructions, so I thought I'd ask here for any advice on the matter. I'm mostly curious about the design pattern, the thought process I should be going through.

The following image illustrates the wheel, which rotates about a stationary component marked blue. Any construction should be attached to this, e.g. with two screws at the area marked green.
The inner diameter of the wheel is 8 cm, and I have a depth of about 4-5 cm to work in. Note however, that I didn't model how the wheel connects to the rest of the car, so the design should fit into the mid-left and upper-left sections of the space inside the wheel (the other parts are blocked).

wheel.png


What would be the best brake construction in this situation? The braking force should be as adjustable as possible. I've thought about possible mechanical constructions, like fastening a small micro servo motor to the stationary part, and using a rack & pinion to push a rubber brake into the inner side of the wheel. Another idea was to use the motor to rotate the piece below, and press either of the two rubber cylinders against the wheel, depending on which direction it was rotating in. (This however, seems prone to breaking if you press the wrong side into the rotating wheel...)

piece.png


Am I starting off in the right direction, are there any better constructions I should've thought of or I should look into? Any help is greatly appreciated.

-Tusike
 
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if it is an electric powered vehicle it absolutely s/b an electromagnetic brake, via the motor.

drum is complicated and bulky. Next would disc, note there are disc brakes for 1/8th scale and up. could google for images to get design ideas from.
 

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