Building a Ski Rope Tow. Need help with motor sizing

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Discussion Overview

The discussion revolves around the sizing of a motor and torque calculations for building a homemade ski rope tow. Participants explore various technical specifications, safety considerations, and performance metrics related to the project.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Exploratory

Main Points Raised

  • One participant outlines the specifications for the ski rope tow, including the hill's length and grade, rope weight, motor options, gear reducer ratios, and desired speed.
  • Another participant raises safety concerns regarding the use of standard twisted ropes and suggests considering braided ropes for improved safety.
  • A later reply confirms that safety measures, such as switches and a trip line, are in place to prevent accidents.
  • One participant provides a power calculation based on lifting weight and time, indicating that the actual power required will exceed the calculated value due to friction and other losses.
  • Another participant questions the proposed speed of 7.1 fps, suggesting that typical tow lifts operate at less than half that speed and recommends a 2HP motor for safety given the load.

Areas of Agreement / Disagreement

Participants express differing views on the appropriate speed for the tow and the necessary motor power, indicating that multiple competing perspectives remain unresolved.

Contextual Notes

Some calculations depend on assumptions about friction and load distribution, which have not been fully addressed. The discussion also highlights the need for safety considerations that may impact design choices.

JesseWendt
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Need help with motor sizing/torque calculation - Building a Ski Rope Tow.

I am building a homemade ropetow in my backyard. I have done a lot of research and unfortunately I have been away from physics for about 15 years, so I am having trouble calculating my motor size and transmission options. I will lie out what I am trying to accomplish below.

Here are the specs:

-The hill is 300 feet long at a 20% grade
-The rope is approximately 650 feet long and 200 lbs.
-I can use anywhere between a 1 to 2 hp motor operating at 1750 RPMs (would prefer to stay on 110 power and definitely can't go to 3 phase)
-The gear reducer can be 10:1 15:1 or 20:1
-The pulleys to attach to the output shaft range from 6" to 14" mostly in even numbers.
-I would like to be able to pull three 200 lb people up said rope at once
-I would like the rope speed to be approximately 7-10 fps.

I am open to ideas. I have nothing purchased at this point.

My plan was to use a 15:1 reducer with a 14" pulley for speed that works out to

1750rpm/15 = 116.667 RPM output

circumference of pulley is 3.663'

speed is 427.39011 feet/minute or 7.1 fps

This would be completely fine for speed if it can handle the load. My biggest concern is not overloading the motor.

Any help or suggestions would be appreciated.

Jesse
 
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Not to be a wet blanket, but have you considered any kind of fail-safe or cut-off? As a kid, I saw a young girl get hauled up the mountain because her long hair got entrapped in the tow-rope. Not really fun.

Rope-tows are inherently dangerous if used with standard twisted ropes. It may be possible to source some braided ropes, such are used on paper machines, and that could help with the safety issue. Teufelberger makes braided ropes, for instance.
 
Yep. I have that covered with switches at the top and bottom and a trip line that will kill the motor.
 
-The hill is 300 feet long at a 20% grade
-The rope is approximately 650 feet long and 200 lbs.
-I can use anywhere between a 1 to 2 hp motor operating at 1750 RPMs (would prefer to stay on 110 power and definitely can't go to 3 phase)
-The gear reducer can be 10:1 15:1 or 20:1
-The pulleys to attach to the output shaft range from 6" to 14" mostly in even numbers.
-I would like to be able to pull three 200 lb people up said rope at once
-I would like the rope speed to be approximately 7-10 fps.

Sorry I work in metric..

600lbs is about 300kg
300ft at 20% is about 60ft or 20 meters
300/10 = 30 seconds

Power = energy/time = mgh/t = 300*9.8*20/30 = 1960W = 2.6bhp

That's the power required to lift the weight of the people up the hill in the stated time assuming no friction, so the actual power required is going to be significantly more than that.

I've no data on the force required to pull a skier through snow.

PS: Also need to account for losses in the motor and gearbox etc.
 
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JesseWendt said:
My plan was to use a 15:1 reducer with a 14" pulley for speed that works out to

1750rpm/15 = 116.667 RPM output

circumference of pulley is 3.663'

speed is 427.39011 feet/minute or 7.1 fps

This would be completely fine for speed if it can handle the load. My biggest concern is not overloading the motor.
Seems a little fast to me. Tow lifts I've seen go less than half of that.

But if these are the metrics you insist on, you should expect about 0.6HP per 180lb person. But since the pull is unlikely to be even, I'd go with a 2HP motor to be safe.
 

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