Calculating diamter of wire that will blow if current exceeds 1A

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SUMMARY

The discussion focuses on calculating the diameter of a wire fuse designed to blow at a current exceeding 1.0 A, utilizing a material that melts at a current density of 500 A/cm². The formula J = I/A is applied, where J represents current density, I is current, and A is the cross-sectional area. The correct calculation yields a radius of 0.00252 m, leading to a diameter of 0.005 m or 5.0 mm. A correction was noted regarding unit conversion from cm² to m², emphasizing the importance of accuracy in calculations.

PREREQUISITES
  • Understanding of electrical current and current density concepts
  • Familiarity with the formula J = I/A
  • Basic knowledge of unit conversions, particularly between cm² and m²
  • Experience with fuse design and material properties
NEXT STEPS
  • Research the properties of different fuse materials and their melting points
  • Learn about the implications of current density in electrical engineering
  • Explore advanced calculations for fuse design, including safety margins
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Electrical engineers, hobbyists designing fuses, and students studying electrical circuits will benefit from this discussion.

Linus Pauling
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Calculating diamter of wire that will "blow" if current exceeds 1A

1. You need to design a 1.0 A fuse that "blows" if the current exceeds 1.0 A. The fuse material in your stockroom melts at a current density of 500A/cm^2.



2. J = I/A



3. J = 500A/m^2 = 50000A/m^2 = 1.0A / (pi*r^2)

r = sqrt[1/50000*pi] = 0.00252 m
diamter = 2*r = 0.005 m = 5.0mm

That is incorrect (answer in mm).
 
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Linus Pauling said:
1. You need to design a 1.0 A fuse that "blows" if the current exceeds 1.0 A. The fuse material in your stockroom melts at a current density of 500A/cm^2.

3. J = 500A/m^2 = 50000A/m^2


Hi Linus Pauling! :smile:

(try using the X2 tag just above the Reply box :wink:)

You didn't use enough zeros to convert from cm2 to m2 :wink:

(but why bother? why not leave it as cm??)
 


ahh cripes. thanks for the catch... i always do that. :)
 

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