Calculating heated rectangle temperature rise

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SUMMARY

The discussion focuses on calculating the temperature rise of a rectangular block (100x40x70mm) with a 1 watt heater (3x3x3mm) placed at its center, made from a material with a thermal conductivity of 0.48 W/mK. To determine the final surface temperature above ambient (20°C), users must solve the three-dimensional steady state heat equation, which requires defining appropriate boundary conditions. The heat transfer coefficient from the block to the air is also crucial, with a suggested typical value of 1 BTU/hr-ft²-F for estimation purposes. Familiarity with heat transfer principles and relevant literature is essential for accurate calculations.

PREREQUISITES
  • Understanding of the three-dimensional heat equation
  • Knowledge of thermal conductivity and heat transfer coefficients
  • Familiarity with boundary conditions in thermal analysis
  • Basic principles of heat transfer from textbooks such as "Fundamentals of Heat and Mass Transfer" by Incropera et al.
NEXT STEPS
  • Learn to solve the three-dimensional steady state heat equation numerically and analytically
  • Research methods for estimating thermal resistance in three-dimensional systems
  • Explore typical values for heat transfer coefficients in various materials and conditions
  • Consult heat transfer textbooks for detailed boundary condition applications
USEFUL FOR

Engineers, physicists, and students involved in thermal analysis, particularly those working with heat transfer in solid materials and seeking to understand temperature distribution in three-dimensional systems.

Sherlock_H
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Hi
I have a question about temperature rise and thermal conductivity.
If I have a small 1 watt heater (3 x 3 x 3mm) in the middle of a rectangular block (100x40x70mm) made of a material that has a thermal conductivity of 0.48W/mk, how do I work out the final temperature that the block settles at, on the surface i.e temperature rise above ambient.
I'm assuming the block is in still air, at say 20C.
Do I have to work out the thermal resistance of the block to air? I'm not sure how to do this when its in 3 dimensions.

Thanks
 
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Hi, Sherlock!

Are you familiar with the three-dimensional heat equation? Since you're only interested in the final temperature, you need to solve, either numerically or analytically, the steady state heat equation, a partial differential equation
\frac{\partial^2 T}{\partial x^2} + \frac{\partial^2 T}{\partial y^2} + \frac{\partial^2 T}{\partial z^2} = 0
This equation will model the temperature distribution in the block, but you will need to identify the boundary conditions of your system. For example, you can use convective boundary conditions at the interfaces between the block and the air. The boundary conditions at the middle of the block are what will give you most trouble, but I'm sure someone more experienced will come and help us with that.

In any case, start getting familiar with the heat equation and boundary conditions, and I also recommend consulting a heat transfer textbook. Personally, I like Fundamentals of Heat and Mass Transfer by Incropera et al.
 
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Sherlock_H said:
Hi
I have a question about temperature rise and thermal conductivity.
If I have a small 1 watt heater (3 x 3 x 3mm) in the middle of a rectangular block (100x40x70mm) made of a material that has a thermal conductivity of 0.48W/mk, how do I work out the final temperature that the block settles at, on the surface i.e temperature rise above ambient.
I'm assuming the block is in still air, at say 20C.
Do I have to work out the thermal resistance of the block to air? I'm not sure how to do this when its in 3 dimensions.

Thanks
Yes. You need to have some estimate of the heat transfer coefficient from the block to the air. It won't be very accurate, but you can find typical values in the literature. I would be inclined to assume a low value of say 1 BTU/hr-ft^2-F.
 

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