Calculating pump to cylinder pressure ratios

In summary, the conversation discusses the need to calculate the effort required to move a cylinder using a manual helm pump. The cylinder in question is a 32mm bore with a 16mm diameter and a stroke of 178mm, with a volume of 107cc. The options for helm pumps are a 23cc pump and a 27.8cc pump, with a maximum steering wheel diameter of 20 inches. The goal is to make steering easy with one or two fingers, and the cylinder will be used for steering a 260hp inboard/outboard engine. The conversation also mentions the importance of knowing the required force and angle for the drive, as well as seeking advice from a supplier or looking at similar arrangements on other
  • #1
Dohcdelsol93
This may not be the proper forum but i need to find a way to calculate how much effort it will take to move a cylinder using a manual helm pump.

The hydraulic cylinder i intend on using is a 32mm bore with a 16mm diameter. Stroke of 178mm. Volume of 107 cc

The helm pump (attaches to a steering wheel so you power the system)

I've got two options at helm pump i believe would work.One is a 23cc pump

The other is a 27.8 cc

The maximum steering wheel diameter is 20 inches. Id like as small as possible.

Im not sure what other specs i need to get for this calculation. The goal is to make steering easy with one or two fingers.

The cylinder will be pushing an inboard/outboard 260hp fooot back and forth for steering. About 7 turns is the maximum i want to turn from clock to clock

Thank you for your time
 
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  • #2
Hi and welcome to PF. I reckon this is the right forum for your question.
I apologise if you know these basics but I wonder if the information you have given is enough to get an answer.
What is the force / torque you need to apply to your drive and what range of angle? (Let's say Force and length of throw) To give yourself a mechanical advantage of MA, the ratio of movement (length of throw) to the distance moved around the wheel (total angle times radius) must be at least 1/ MA. I searched "Helm Pumps" and there are a lot of manufacturers' links. This one describes the basic mechanical requirements. But you have to know a figure for the required force on the ram. That could be obtained from the manufacturers, I am sure. I would also suggest that the beltway forward would be to take advice from a supplier or look at arrangements on other boats; it's probably fairly standard, once you have specified the engine / drive system. I imagine this stuff is not cheap so you don't want to spend too much or find your system is not adequate and then have to replace it. My only boat steering experience has been a tiller on a sailing cruiser and it had been designed so that the tiller length was suitable for the boat, sails and rudder size. The force to operate it sometimes was a lot more than "easy for two fingers" :smile: With a drive, I would imagine that balance was critical - so knowing the engine spec would be essential.
 

FAQ: Calculating pump to cylinder pressure ratios

1. How do you calculate the pump to cylinder pressure ratio?

The pump to cylinder pressure ratio can be calculated by dividing the pump pressure by the cylinder pressure. This ratio is important in hydraulic systems as it determines the force and speed of the cylinder's movement.

2. What is the significance of the pump to cylinder pressure ratio in hydraulic systems?

The pump to cylinder pressure ratio is crucial in determining the efficiency and performance of hydraulic systems. It affects the force and speed of the cylinder's movement, which in turn affects the overall operation and productivity of the system.

3. Can the pump to cylinder pressure ratio be adjusted?

Yes, the pump to cylinder pressure ratio can be adjusted by changing the pump pressure or the cylinder size. It can also be controlled by using pressure regulators or flow control valves in the hydraulic system.

4. How does the pump to cylinder pressure ratio affect the load-carrying capacity of a hydraulic system?

The pump to cylinder pressure ratio directly affects the load-carrying capacity of a hydraulic system. A higher ratio results in a higher force and speed of the cylinder, allowing it to carry heavier loads. However, this also means that the system requires more power to operate.

5. Are there any safety precautions to consider when calculating the pump to cylinder pressure ratio?

Yes, it is important to always follow the manufacturer's recommended pressure ratios and never exceed the maximum pressure limit of the system. It is also important to regularly check and maintain the system to prevent any potential hazards caused by incorrect pressure ratios.

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