Calculation to determine PCB thickness

Click For Summary
SUMMARY

The discussion focuses on the calculation of PCB thickness to prevent cracking and warping under stress. Participants emphasize that PCBs are not designed to bear structural loads and suggest using epoxy resin to enhance mechanical strength. Additionally, they recommend addressing vibration issues directly rather than solely reinforcing the PCB. Understanding resonant frequency is crucial for preventing damage due to vibrations.

PREREQUISITES
  • Understanding of Printed Circuit Board (PCB) design principles
  • Knowledge of epoxy resin properties and applications
  • Familiarity with vibration analysis and its effects on materials
  • Basic concepts of resonant frequency and harmonic vibrations
NEXT STEPS
  • Research methods for calculating resonant frequency in PCB designs
  • Explore the use of epoxy resin for enhancing PCB durability
  • Investigate vibration isolation techniques for electronic components
  • Learn about mechanical rib design for structural reinforcement of PCBs
USEFUL FOR

Engineers and designers involved in PCB development, materials scientists focusing on electronic components, and anyone seeking to improve the mechanical integrity of PCBs in vibration-prone environments.

Seth.T
Messages
25
Reaction score
2
Hi,

In my design there are PCB boards. But i am worried the thickness of PCB will not be strong enough to withstand cracking and warp-age when under stress and strain.

Is there any formula i can use to calculate vibration on the PCB so i can increase thickness via mechanical ribs?


Please advise.:smile:
Seth
 
Engineering news on Phys.org
Hi Seth. Printed Circuit Boards (I suppose) are not structural members of usual build-ups, they are not usually designed to hold more than their own weight and as they vary a lot I doubt you will find a formula that works for your given details. More please.

For making weak flimsy PCBs stronger you can submerge it in epoxy resin (preferably a PCB certified one). Epoxy is a nice material with great mechanical properties a nice insulator and if chosen right a great thermal sink.
 
  • Like
Likes 1 person
As Lok said you probably shouldn't rely on the PCBs for structure. If there is vibration in the system, you might consider addressing the vibration rather than trying to strengthen the PCB. You could look at isolating the PCB through dampers or other methods.

Vibration of a part isn't necessarily bad, unless its at a resonant harmonic. Then things can break. Try looking into resonant frequency of a plate to get you started. Here's a brief intro for you: http://www.phy.davidson.edu/stuhome/derekk/resonance/pages/plates.htm
 
  • Like
Likes 1 person
Good suggestions from you both, Lok and wingman,
I will look them up.

Thanks
 
I have encountered a vertically oriented hydraulic cylinder that is designed to actuate and slice heavy cabling into sections with a blade. The cylinder is quite small (around 1.5 inches in diameter) and has an equally small stroke. The cylinder is single acting (i.e. it is pressurized from the bottom, and vented to atmosphere with a spring return, roughly 200lbs of force on the spring). The system operates at roughly 2500 psi. Interestingly, the cylinder has a pin that passes through its...

Similar threads

Replies
3
Views
2K
Replies
2
Views
2K
  • · Replies 17 ·
Replies
17
Views
5K
  • · Replies 2 ·
Replies
2
Views
2K
  • · Replies 2 ·
Replies
2
Views
9K
Replies
1
Views
10K
Replies
6
Views
5K
  • · Replies 15 ·
Replies
15
Views
3K
  • · Replies 99 ·
4
Replies
99
Views
11K
  • · Replies 9 ·
Replies
9
Views
7K