Can Ionized Air Filters Double as Air Dryers for Compressors?

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Discussion Overview

The discussion revolves around the feasibility of using ionized air filters as air dryers for compressors. Participants explore the potential for scaling up existing ionized air technology to effectively remove moisture from air, considering both theoretical and practical implications.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant suggests that ionized air filters could be adapted to function as air dryers for compressors, questioning how such a device might operate.
  • Another participant describes the process of water electrolysis, noting that while ionizers are often referred to as 'water ionizers', they actually function as electrolysis machines that split water into hydrogen and oxygen.
  • Concerns are raised about the efficiency of electrolysis in a fast-moving air stream, with one participant expressing uncertainty about the viability of their proposed design involving cathodes and water collection.
  • There is a discussion about the potential use of high voltage, low amp systems for electrolysis on water vapor, with one participant seeking confirmation on whether this technique has been previously utilized for air drying.
  • Another participant questions the choice to avoid traditional dehumidifier technologies, suggesting that established methods might be more reliable.
  • Cost considerations are highlighted, with one participant indicating that traditional refrigeration and desiccant systems are prohibitively expensive for smaller customers.
  • Some participants express interest in the dual functionality of ionization for both filtering and drying air, suggesting a novel approach to air treatment.

Areas of Agreement / Disagreement

Participants express a range of views, with no clear consensus on the effectiveness or practicality of using ionized air filters as air dryers. There are competing ideas regarding the feasibility of the proposed methods and the potential advantages of traditional dehumidification technologies.

Contextual Notes

Participants acknowledge limitations in their understanding of the necessary calculations and the technical feasibility of the proposed designs. There is also a lack of established data on the effectiveness of using ionization for air drying compared to traditional methods.

Madpoet626
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I've seen ionized air room air filters and was trying to figure out if they could be scaled up to work as an air dryer/filter for an air compressor.
 
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How were you planning to make such a device work as a dryer?
 
Despite being described as 'water ionizors' the machines are designed to work as water electrolysers. This is anelectrochemicalprocess in which water is split to form hydrogen and oxygen by an electric current. The overall chemical reaction is shown below:

2 H2O(l) → 2 H2(g) + O2(g)
During this process the water near the anode is acidic while the water near the cathode is alkaline. Water ionisers work by simply syphoning off the water near the cathode. This contains increased levels ofhydroxide(OH−) and would be expected to have a higherpH(i.e. be more alkaline). The effectiveness of the process is debatable, as electrolysis requires significant amounts of time and power; hence the amount of hydroxide that could be generated in a fast moving stream of water (i.e. a running tap) would be minimal at best.
When researching if I wanted one of these units for home use, The syphoning off the water part caught my eye and since we are only dealing with vapor not liquid water the time and power needed would be much smaller. The picture that came to mind is a chamber filled with cathodes with ribs in them, the water would gather in valley of the ribs and flow downward to the bottom where it can be removed. I am not a mathematician so I don't know if the numbers will work, that's what I want to know.
Desiccant Tower dryers scavenge a lot for air to work and refrigerant dryers are expensive and use hazardous gas, I've been trying to come up with something different.
 
Madpoet626 said:
Despite being described as 'water ionizors' the machines are designed to work as water electrolysers. This is anelectrochemicalprocess in which water is split to form hydrogen and oxygen by an electric current. The overall chemical reaction is shown below:

2 H2O(l) → 2 H2(g) + O2(g)
During this process the water near the anode is acidic while the water near the cathode is alkaline. Water ionisers work by simply syphoning off the water near the cathode. This contains increased levels ofhydroxide(OH−) and would be expected to have a higherpH(i.e. be more alkaline). The effectiveness of the process is debatable, as electrolysis requires significant amounts of time and power; hence the amount of hydroxide that could be generated in a fast moving stream of water (i.e. a running tap) would be minimal at best.
When researching if I wanted one of these units for home use, The syphoning off the water part caught my eye and since we are only dealing with vapor not liquid water the time and power needed would be much smaller. The picture that came to mind is a chamber filled with cathodes with ribs in them, the water would gather in valley of the ribs and flow downward to the bottom where it can be removed. I am not a mathematician so I don't know if the numbers will work, that's what I want to know.
Desiccant Tower dryers scavenge a lot for air to work and refrigerant dryers are expensive and use hazardous gas, I've been trying to come up with something different.

When you quote something like that, you need to provide a link to the original source. Otherwise it can be a copyright violation, which we do not allow here at the PF. Can you please give us a link where you copied that text from? Thanks.

So you want to use high voltage to perform electrolysis on the water vapor in air to remove the water from the air inlet flow into the compressor -- is that right? Has that technique been used for this purpose before?
 
berkeman said:
When you quote something like that, you need to provide a link to the original source. Otherwise it can be a copyright violation, which we do not allow here at the PF. Can you please give us a link where you copied that text from? Thanks.

So you want to use high voltage to perform electrolysis on the water vapor in air to remove the water from the air inlet flow into the compressor -- is that right? Has that technique been used for this purpose before?
Will do, next time I'll try of figure out how to include the link.
I had in mind a high voltage, low amp system but not knowing how to do the math, I'm not sure if it can handle the volume of air I'm working with. I have been a service tech. in the industry for over 20yrs and haven't seen anything like this on the market. As building a proto-type will be costly, I want to make sure the numbers add up.
 
Madpoet626 said:
Will do, next time I'll try of figure out how to include the link.

The simplest way is to go to the web page where you found the text (I'm guessing somewhere on wikipedia), and just copy the URL from your browser's address bar, and paste it in here. :smile:
 
Madpoet626 said:
I had in mind a high voltage, low amp system but not knowing how to do the math, I'm not sure if it can handle the volume of air I'm working with. I have been a service tech. in the industry for over 20yrs and haven't seen anything like this on the market. As building a proto-type will be costly, I want to make sure the numbers add up.

Is there a reason that you don't want to use traditional dehumidifier technology?

https://www.urmc.rochester.edu/encyclopedia/content.aspx?ContentTypeID=1&ContentID=498

.
 
berkeman said:
Is there a reason that you don't want to use traditional dehumidifier technology?

https://www.urmc.rochester.edu/encyclopedia/content.aspx?ContentTypeID=1&ContentID=498

.
Cost mainly, refrigeration and desiccant towers are expensive and water traps are ineffective, I have a number of smaller customers who need some kind of dryer but can't spend the money. I was also intrigued by the idea that ionization could be used for both filter and dryer in one unit.
 
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