CFD Analysis of Pressure Distribution Around Large Fan

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SUMMARY

This discussion focuses on the use of Solidworks for modeling the pressure distribution around a large fan with a diameter of 10 feet and an airflow rate of 94,000 CFM. The user is investigating the impact of adding an 18-foot duct around the fan's inlet, which Solidworks predicts results in a pressure drop of only 0.4 psi below atmospheric pressure. However, the user expresses skepticism about this result, suggesting that the pressure drop should be significantly greater. The discussion highlights the limitations of Solidworks for obtaining absolute pressure values, with recommendations to verify results using Bernoulli's equation.

PREREQUISITES
  • Solidworks 2023 for fluid dynamics modeling
  • Understanding of Bernoulli's equation for pressure calculations
  • Basic principles of fluid dynamics and airflow
  • Experience with pressure distribution analysis in engineering
NEXT STEPS
  • Verify pressure calculations using Bernoulli's equation
  • Explore alternative CFD tools for more accurate pressure predictions
  • Research best practices for modeling airflow in Solidworks
  • Investigate the effects of duct design on fan performance
USEFUL FOR

Mechanical engineers, CFD analysts, and anyone involved in airflow modeling and pressure distribution analysis around large fans or ducts.

TJ_Laser
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I am using Solidworks to model the pressure distribution of air around a large fan. The fan is 10' in diameter and moves 94,000 CFM. I need to know the effect adding a large duct around the inlet of the fan would have on the pressure. If the duct causes a huge pressure drop then we can't use it.

The duct would completely enclose the inlet and extend 18'. After modeling the air flow Solidworks tells me the lowest-pressure point in the entire duct would be only 0.4 psi below atmospheric pressure. It seems to me that a fan of this size pulling air through 18' of duct would cause much lower pressure than that.

I have added some pictures of the model and results. Air enters through the rectangular inlet shown in the two pictures of the model. It exists through the opening, which I have modeled as a red disk. As you can see the pressure inside the duct is barely below atmospheric pressure. Intuitively it seems like it should be much lower. As a new engineer with little experience my intuitive frame of reference may not be realistic. Any thoughts?

The length units in the attached pictures are in inches.
 

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Using Bernouilli's equation (assuming the air is incompressible) will give you a sanity check on what pressure changes to expect.
 


We did that and found a much higher pressure difference than that predicted by Solidworks. I'll just have to go back to the model and see if I made any mistakes.
 


Your first mistake was to use Solidworks.

In my experience (admittedly a few years ago now) Solidworks is workable if you want to compare flow paths on, for example, different iterations of a model but if you're after an absolute value don't bother.
 

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