CFD Analysis of Pressure Distribution Around Large Fan

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Discussion Overview

The discussion revolves around the computational fluid dynamics (CFD) analysis of pressure distribution around a large fan, specifically focusing on the impact of adding a duct around the fan's inlet. The scope includes technical modeling and analysis using Solidworks, as well as considerations of airflow and pressure changes in engineering applications.

Discussion Character

  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant describes modeling the pressure distribution of air around a 10' diameter fan moving 94,000 CFM and questions the pressure drop caused by a duct extending 18' around the fan's inlet.
  • The participant notes that Solidworks indicates a pressure drop of only 0.4 psi below atmospheric pressure, which seems counterintuitive given the duct's length and the fan's size.
  • Another participant suggests using Bernoulli's equation to verify the expected pressure changes, assuming incompressibility of air.
  • A different participant mentions that their own calculations showed a higher pressure difference than what Solidworks predicted, indicating potential issues with the model.
  • One participant critiques the use of Solidworks for obtaining absolute pressure values, suggesting it may not be reliable for this purpose based on their past experience.

Areas of Agreement / Disagreement

Participants express differing views on the reliability of Solidworks for absolute pressure values, and there is no consensus on the accuracy of the pressure predictions made by the software. The discussion remains unresolved regarding the actual pressure changes expected with the duct addition.

Contextual Notes

Limitations include potential errors in the Solidworks model, assumptions about air incompressibility, and the dependency on the software's capabilities for accurate pressure predictions.

TJ_Laser
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I am using Solidworks to model the pressure distribution of air around a large fan. The fan is 10' in diameter and moves 94,000 CFM. I need to know the effect adding a large duct around the inlet of the fan would have on the pressure. If the duct causes a huge pressure drop then we can't use it.

The duct would completely enclose the inlet and extend 18'. After modeling the air flow Solidworks tells me the lowest-pressure point in the entire duct would be only 0.4 psi below atmospheric pressure. It seems to me that a fan of this size pulling air through 18' of duct would cause much lower pressure than that.

I have added some pictures of the model and results. Air enters through the rectangular inlet shown in the two pictures of the model. It exists through the opening, which I have modeled as a red disk. As you can see the pressure inside the duct is barely below atmospheric pressure. Intuitively it seems like it should be much lower. As a new engineer with little experience my intuitive frame of reference may not be realistic. Any thoughts?

The length units in the attached pictures are in inches.
 

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Using Bernouilli's equation (assuming the air is incompressible) will give you a sanity check on what pressure changes to expect.
 


We did that and found a much higher pressure difference than that predicted by Solidworks. I'll just have to go back to the model and see if I made any mistakes.
 


Your first mistake was to use Solidworks.

In my experience (admittedly a few years ago now) Solidworks is workable if you want to compare flow paths on, for example, different iterations of a model but if you're after an absolute value don't bother.
 

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