CFD Flow Analysis of Rotating Object - What Does the Data Tell Us?

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Discussion Overview

The discussion revolves around the analysis of computational fluid dynamics (CFD) simulations for a rotating object, specifically focusing on flow characteristics, stability, and the effects of rotation on airflow through designed channels. Participants explore the implications of simulation data and seek to understand the relationship between flow behavior and the object's performance at high speeds.

Discussion Character

  • Exploratory, Technical explanation, Debate/contested, Mathematical reasoning

Main Points Raised

  • One participant questions whether the flow through the channels will be laminar or turbulent once the object reaches a certain rotational speed.
  • Another participant suggests that the problem is periodic and recommends using a "slice" for more accurate results, implying that a smaller area can yield better insights.
  • A participant expresses a goal of achieving stability along the object's longitudinal axis at high speeds and associates this with the need for adequate rotational speed.
  • There is a discussion about calculating the force of air on the ridges and how to derive torque from static pressures on the faces of the object.
  • One participant reports generating a specific torque value and angular acceleration, expressing uncertainty about its adequacy and the need for real-world testing with actual pellets.
  • Another participant clarifies the concept of "slicing" the object to achieve periodicity, emphasizing that modeling a smaller section can improve accuracy.

Areas of Agreement / Disagreement

Participants present multiple viewpoints regarding the flow characteristics and the approach to modeling the object. There is no consensus on the implications of the simulation results or the best methods for analysis.

Contextual Notes

Participants mention limitations related to the capabilities of the software used and the need for real-world validation of simulation results. The discussion includes assumptions about periodicity and the nature of airflow, which remain unresolved.

Who May Find This Useful

Individuals interested in CFD analysis, fluid dynamics, and the design of rotating objects in engineering contexts may find this discussion relevant.

Wetmelon
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Hey guys, I've got a CFD question about the image linked below.

Basically, I've got the thing designed and I ran a simple flow simulation on it, but I'm curious about the information it's telling me. I can see that the flows are definitely going down the rifling, but I'm not sure what the velocities are truly telling me.

Hopefully this thing will begin rotating due to the force of air in the channels. Once it gets to speed, will I get nearly laminar flow through the channels? Or will I get a lot of turbulence over the channels?
 

Attachments

  • AirsoftPelletCFDPF.png
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What are you looking to get from it? Also, it appears that this problem is periodic. You can get much more accurate results by looking at a "slice" (i.e. you can use the same number of grid points in a much smaller area).

As for rotation, well for that you need a net torque. Could you perhaps do a conservation of angular momentum over the entire domain?
 
The end result I'm looking for is the object's stability through air (at about 100-150m/s) along its longitudinal axis (i.e. no yaw or pitch deviations). I assume this means an adequately high rotational speed

I'm just using FloXpress in SolidWorks, so I'm not sure about how much capability I have, but if you give me an idea of how to do a slice I can look into it.

As for the rotation, how do I get the force of the air on the ridges?
 
You could look at the static pressures on the faces. If your solver can get an element normal then you can figure out the torque generated about the axis.

To slice it, you could do it in any solid modeler. Then just take your cut edges and make them periodic.
 
I managed to get the proper Flow Simulation software going; the good stuff. As I have it (The full pellet), I'm generating about 1.525e^-5 Nm of torque, giving me an angular acceleration of about 200,000RPM/s. This might be adequate, but it's hard to tell. I'll have to get some actual fired pellets to see if they work :)

I'm still not sure what you mean by "slicing" Do you want me to slice just one channel section?
 

Attachments

  • Cut Ridges 1.jpg
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  • AirsoftPellet_HD_003.jpg
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Yes, your pellet (as you're calling it) is symmetrical. So, if you "slice" your pellet around the grooves such taht you can "repeat" each section n times to get a full pellet, then you have periodicity.

That let's you use the same amount of mesh in a much smaller area giving you a much more accurate results. There is very rarely a need to model an entire domain of a periodic body.
 

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