Compressed air flow rate from pipe to container

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SUMMARY

The discussion centers on calculating the volumetric flow rate of compressed air from a 1.5" diameter pipe at 90 psi into a container at 5 psi, with a valve that allows air release for three seconds. Key factors affecting flow include system geometry, line restrictions, and potential choking at the valve. Participants suggest that a thorough analysis of the entire piping system, including line lengths and fittings, is necessary for accurate calculations. An alternative recommendation is to use a rotometer to directly measure the flow rate.

PREREQUISITES
  • Understanding of fluid dynamics principles
  • Familiarity with pressure measurements in psi
  • Knowledge of piping system components and configurations
  • Experience with flow measurement tools, specifically rotometers
NEXT STEPS
  • Research the Bernoulli equation for flow rate calculations in piping systems
  • Learn about valve flow coefficients and their impact on flow rates
  • Investigate the use of rotometers for measuring gas flow rates
  • Explore methods for analyzing piping systems, including software tools for fluid dynamics simulation
USEFUL FOR

This discussion is beneficial for mechanical engineers, process engineers, and anyone involved in the design or analysis of compressed air systems and fluid flow in piping networks.

Jrbts11
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Hello All,I was given a problem today that I could use some guidance on. I have a compressed air pipe flowing into a container. This container has a pressure of 5 psi while the pipe has a pressure of 90 psi. There is a valve that controls when the air is released into the vessel and only allows three seconds worth of compressed air to enter the vessel at a time. My question is what is the volumetric flow rate into the tank during these intervals in Gal/second. The pipe diameter is 1.5" and the compressed air temperature is 70 °F. Any equations or guidance would be helpful, if there's something that I may have left out just post and Ill try to answer as soon as possible. I may be able to collect data to determine other parameters also. Thanks.
 
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The flow is a function of the system's geometry and line restrictions. It could be as easy as showing the valve is choked and doing the analysis on the valve. But if the valve is a full port ball valve, that isn't going to be the case and you need to analyze the entire piping run.

Piping flow analysis isn't something you can throw an equation at and get an answer easily though. It requires some iteration and understanding of how various components may result in the choking of flow at one point or other. If you could detail what your system looks like, it would be fairly easy to do an analysis on it. By that I mean line lengths, pipe ID, elbows and other bends, reducers, expanders, valve flow coefficients, etc... Enough information for someone to build your exact system.

The easiest way might be to simply buy a rotometer for $50 and slap it on the outlet to measure flow.
 

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