Converting Strain Gage Voltage to Force for Scientists

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SUMMARY

This discussion focuses on converting the output voltage from a full bridge Wheatstone configuration of strain gages into force measurements in Newtons or pounds. Users are advised to calibrate the strain gages by applying known forces to the aluminum bar and recording the corresponding voltage outputs. This relationship can then be used to estimate unknown forces based on the recorded voltage. The importance of understanding Young's Modulus in relation to strain measurements is also highlighted.

PREREQUISITES
  • Understanding of Wheatstone bridge configurations
  • Knowledge of strain gage principles and gage factor
  • Familiarity with Young's Modulus and its application in material science
  • Basic data analysis skills for plotting and interpreting force vs. voltage relationships
NEXT STEPS
  • Research calibration techniques for strain gages in load cell applications
  • Learn about data analysis methods for creating force-voltage relationships
  • Explore Young's Modulus and its relevance to strain measurements
  • Investigate software tools for plotting and analyzing experimental data
USEFUL FOR

Scientists, engineers, and researchers involved in materials testing, structural analysis, or any application requiring precise force measurements using strain gages.

trannh
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Hello,

I am doing a project where I have 4 strain gages (in a full bridge Wheatstone configuration) and I am continuously recording their output voltages. These strain gages have been installed on an aluminum bar and are recording bending. My question is how to I convert the output voltage that I am recording into an actual force in, say Newtons or pounds? I am aware of the equations to get Vo and the gage factor, but is there a way to convert that information into an actual force measurement like N or lbs? Thank you very much for any help.
 
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Can you calibrate the sensor by subjecting the rod to various amounts of force (at the desired point of application) and graph your measured data of this force vs. voltage?
 
So you mean manually applying different known forces, reading the output for each, and then using that relationship to estimate forces depending on what output voltages are recorded?
 
strain gage measures strain not force.

think "Young's Modulus"...
 
trannh said:
So you mean manually applying different known forces, reading the output for each, and then using that relationship to estimate forces depending on what output voltages are recorded?
Yes, that's what I was suggesting because I read it as you wanting to use this setup to measure a force applied at some point on the rod ("Strain gage voltage to force"). Perhaps you have something different in mind? If you are wanting to measure the strain the rod is under, then jim hardy has pointed the way.
 
An example would be a treadmill bar. Let's say I wanted to measure the force a user is applying downward onto the bar, I would place the strain gages in a configuration under the bar, to create a load cell essentially. My goal is to convert the output voltage from such a configuration to a force. I'm not quite sure how to though. Applying different known forces and recording the voltage output and plotting them to find a relationship seems to be the best option, that way, when someone is putting an unknown load, by analyzing the output voltage, I can get an estimate on how much force they applied. Is this correct?
 

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