Converting Strain Gage Voltage to Force for Scientists

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Discussion Overview

The discussion revolves around the conversion of output voltage from strain gages, configured in a full bridge Wheatstone setup, into force measurements in Newtons or pounds. The context includes practical applications, such as measuring bending in an aluminum bar and estimating forces applied to a treadmill bar.

Discussion Character

  • Exploratory
  • Technical explanation
  • Conceptual clarification
  • Debate/contested

Main Points Raised

  • One participant inquires about converting strain gage output voltage to force measurements, indicating familiarity with relevant equations and the gage factor.
  • Another participant suggests calibrating the sensor by applying known forces to the rod and graphing the relationship between measured force and voltage output.
  • A clarification is made regarding the nature of strain gages, emphasizing that they measure strain rather than force, and referencing Young's Modulus.
  • There is a reiteration of the calibration method, confirming that applying known forces and recording the corresponding voltage outputs can help estimate unknown forces.
  • A specific application is discussed where strain gages are used under a treadmill bar to measure downward force, with the participant expressing uncertainty about the conversion process and reaffirming the calibration approach as a viable method.

Areas of Agreement / Disagreement

Participants generally agree on the calibration method involving known forces and voltage outputs, but there is some contention regarding the interpretation of strain measurements versus direct force measurements.

Contextual Notes

There are unresolved aspects regarding the specific relationship between strain, voltage output, and force, as well as the potential dependence on material properties like Young's Modulus.

trannh
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Hello,

I am doing a project where I have 4 strain gages (in a full bridge Wheatstone configuration) and I am continuously recording their output voltages. These strain gages have been installed on an aluminum bar and are recording bending. My question is how to I convert the output voltage that I am recording into an actual force in, say Newtons or pounds? I am aware of the equations to get Vo and the gage factor, but is there a way to convert that information into an actual force measurement like N or lbs? Thank you very much for any help.
 
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Can you calibrate the sensor by subjecting the rod to various amounts of force (at the desired point of application) and graph your measured data of this force vs. voltage?
 
So you mean manually applying different known forces, reading the output for each, and then using that relationship to estimate forces depending on what output voltages are recorded?
 
strain gage measures strain not force.

think "Young's Modulus"...
 
trannh said:
So you mean manually applying different known forces, reading the output for each, and then using that relationship to estimate forces depending on what output voltages are recorded?
Yes, that's what I was suggesting because I read it as you wanting to use this setup to measure a force applied at some point on the rod ("Strain gage voltage to force"). Perhaps you have something different in mind? If you are wanting to measure the strain the rod is under, then jim hardy has pointed the way.
 
An example would be a treadmill bar. Let's say I wanted to measure the force a user is applying downward onto the bar, I would place the strain gages in a configuration under the bar, to create a load cell essentially. My goal is to convert the output voltage from such a configuration to a force. I'm not quite sure how to though. Applying different known forces and recording the voltage output and plotting them to find a relationship seems to be the best option, that way, when someone is putting an unknown load, by analyzing the output voltage, I can get an estimate on how much force they applied. Is this correct?
 

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