Design an H-Bridge Torque Controller for 6-8 PMDC Motors

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SUMMARY

This discussion focuses on designing an H-bridge torque controller for 6-8 permanent magnet brush DC (PMDC) motors, specifically for a small electric vehicle (EV) application. The motors require a power range of 70 to 250 W, with a torque requirement of approximately 20 N-m. Key considerations include selecting the appropriate PMDC motors, determining the most cost-effective torque control method, and specifying suitable MOSFETs and heat sinks for the H-bridge design. The system will operate on a 12V supply, emphasizing affordability and market availability of components.

PREREQUISITES
  • Understanding of H-bridge circuit design
  • Familiarity with permanent magnet brush DC motors (PMDC)
  • Knowledge of torque control methods
  • Basic electronics, including MOSFET specifications and thermal management
NEXT STEPS
  • Research specifications for PMDC motors suitable for 70-250 W applications
  • Learn about H-bridge design techniques for torque control
  • Investigate cost-effective MOSFET options for H-bridge circuits
  • Explore thermal management solutions for H-bridge applications
USEFUL FOR

Engineers and hobbyists involved in electric vehicle design, motor control system developers, and anyone interested in optimizing the performance of PMDC motors in cost-sensitive applications.

dave226
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Hi, I am designing a small EV and I am looking forward to some guidlines regarding designing of H-bridge torque controller for controlling somewhat in between 6-8 permanent magnet brush DC motors , the overall power required from these motors is between 70 to 250 W, where 70 W is for normal purpose and 250 W for peak requirements.

Could you please suggest me the cheapest controlling design for such operation like
a) which type(with particular specs) of the bunch of small pmdc motors best fit for such operation (here the torque requirement is around 20 N-m) and i want to run all motors (say parallel combination) with a constant speed and controlled torque(preferable).
b) How to design and what is the best and the cheapest torque controlling method of these motors using H-bridge (like providing a common reference or say separate torque control of each motor and providing those with a common reference), the type of Mosfets and the heat sinks. Keeping in mind the availability in the market and the price factor too.

If you have any questions regarding this please ask me. All suggestions and ideas are welcome. Any help would be of great help!

Thanks!
Dave
 
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PS: I am planning to operate these bunch of pmdc brush motors with a 12V supply
 

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