Determining the weight of material in an excavator bucket.

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SUMMARY

Determining the weight of material in an excavator bucket requires knowledge of several key parameters: the angle of the boom, the angle of the arm, the orientation of the chassis, and the hydraulic pressure on both the boom and arm. If the excavator is equipped with sensors to measure these values, it can compute the load automatically. Additionally, understanding the masses of the arm segments is crucial, as pressure and cross-section measurements provide the force in the hydraulic cylinders, while geometry helps calculate the necessary torques and lever arms to ascertain the load.

PREREQUISITES
  • Understanding of hydraulic systems and pressure measurements
  • Basic knowledge of physics, specifically torque and lever arms
  • Familiarity with excavator mechanics and sensor technology
  • Experience with load calculations in mechanical systems
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This discussion is beneficial for mechanical engineers, heavy machinery operators, and anyone involved in the design or operation of excavators, particularly those interested in load measurement and hydraulic systems.

minethat
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I work in the IT department for a small mining company and recently discovered during some product research that one can determine the weight of material in the bucket when given the following:

The angle of the boom
The angle of the arm
The orientation of the chassis
The hydraulic pressure on the boom and arm

Unfortunately I have a very limited knowledge of physics so thought this would be a great place to get some advice.

Any help or a push in the right direction would be greatly appreciated.
 
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If the excavator has the sensors that measure all those values, chances are it already computes the load. Also it seems you would need the masses of the arm segments as well.

Pressure and cross-section gives you the force in the pneumatic cylinders. Geometry gives you the torques that the load counters in the hinges and the lever arm of the load. From this you get the load.
 

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