Galvanizing and cathodic protection

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SUMMARY

The discussion centers on the galvanizing process and its role in cathodic protection. Participants agree that galvanizing involves dipping metals in zinc, which acts as a sacrificial anode, providing protection even when the coating is compromised. While some believe that cathodic protection requires an electric current, it is established that galvanizing can protect steel without an external power source. Resources such as corrosion textbooks and online articles provide further evidence supporting this understanding.

PREREQUISITES
  • Understanding of galvanizing and its chemical processes
  • Knowledge of cathodic protection principles
  • Familiarity with sacrificial anodes and impressed current systems
  • Basic concepts of corrosion and metal protection
NEXT STEPS
  • Research the role of sacrificial anodes in corrosion prevention
  • Study the differences between galvanic and impressed current cathodic protection systems
  • Explore corrosion textbooks for in-depth explanations of cathodic protection
  • Investigate the effectiveness of various coatings and greases in preventing galvanic contact
USEFUL FOR

Engineers, corrosion specialists, and anyone involved in metal protection and maintenance will benefit from this discussion, particularly those interested in understanding galvanizing and cathodic protection methods.

peachy
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okay, I'm having an argument at home, we're all 2nd year engineers and have different views on the galvanizing process.

the way i see it is metals are dipped in zinc (anode) and are connected to the metal (cathode). a reaction takes place which provides cathodic protection to the metal if the galvanized coating happens to become chipped or scratched because the zinc is more electronegative than the steel.

the other two got taught (or understand from the teaching) that cathodic protection only takes place with an electic current running through the metals. as far as they're concerned galvanizing only protects steel by covering it, much like painting, to cathodically protect it you need to have the metals connected to a dc power source

any clear opinions/knowledge?? i would appreciate some proof of either theory too if possible

thanks
 
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It's been I while since i took my corrosion course, but I think you can achieve CP either by using a sacrificial anode (like zinc) or by using an "impressed current" - so you're both right. When you use a sacrificial anode, you reduce the rate of dissolution of the protected metal by making it a cathode.

I'm sure there are useful resources on the web.
 
yeah, I've since come to that conclusion but nowhere on the internet specifies 100% that there is no need for electric current to provide the cathodic protection. i need some hardcore evidence to prove my point...
 
Any corrosion book should have that.

Read : http://www.erps.com.au/the_rust_reaction.html

Try googling "sacrificial anode"...
 
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Do you think conducting or contact grease like the kind for wire to spark plug connections would work on the cathodic protection? Is there another type of grease or product that would not wash or melt away?
 
hongkongphooey said:
Do you think conducting or contact grease like the kind for wire to spark plug connections would work on the cathodic protection? Is there another type of grease or product that would not wash or melt away?

Buried piping is often coated with bitumus to prevent galvonic contact with soil. It is not extremely effective. Cathodic protection is still needed.
 

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