Give examples of mechanical power transmission failure and solutions for a car

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SUMMARY

The discussion centers on mechanical power transmission failures in cars, specifically focusing on prop shaft issues caused by high torque. High torque leads to excessive shear stress, resulting in bending and twisting of the prop shaft, which interrupts power transmission. Solutions include replacing the prop shaft and ensuring proper torque levels on bolts and nuts. Preventative measures involve manufacturing prop shafts from durable materials, using hollow shafts to reduce torque generation, and employing hardened shafts for enhanced stress resistance.

PREREQUISITES
  • Understanding of mechanical power transmission systems
  • Knowledge of torque and shear stress principles
  • Familiarity with materials used in automotive engineering
  • Experience with automotive repair techniques
NEXT STEPS
  • Research the benefits of hollow shafts in automotive applications
  • Learn about materials engineering for high-stress components
  • Investigate torque specifications and their impact on mechanical systems
  • Explore advanced coatings for wear and corrosion resistance in automotive parts
USEFUL FOR

Automotive engineers, mechanics, and anyone involved in the design, maintenance, or repair of mechanical power transmission systems in vehicles.

lee123456789
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Homework Statement
Give examples of mechanical power transmission failure and solutions on a car
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just want check if i got this right. is there anything i can improve or add on this example i have?

Cause and why.
A cause could be bending or twisting of the prop shaft due to high torque. High torque causes high angle of twist and torsion. The high torque cause high shear stress distrubution over the prop shaft, inducing bending and twisting in the shaft interrupting the power transmission.

Solution to solve the issue.
Replace shaft.
Turning bolts and nuts to proper torque level to ensure none high levels of torque is being generated.

How to prevent issue occurring again
Manufuacture the prop shaft with high durable material.
Replace the solid shaft with hollow shaft reduce torque generated.
hardened shaft with coating to provide higher stress and torque resistance
 
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lee123456789 said:
[...] inducing bending and twisting in the shaft interrupting the power transmission.
Unless a bad design or installation, bending shouldn't be present in a prop shaft. Twisting doesn't interrupt power transmission; too much twisting leads simply to failure.
lee123456789 said:
Replace the solid shaft with hollow shaft reduce torque generated.
I'm not sure what you mean here by "torque generated", but a solid shaft is rarely advantageous over a hollow shaft (higher weight & inertia for equivalent torque resistance)
lee123456789 said:
hardened shaft with coating to provide higher stress and torque resistance
I don't think a coating will increase torque resistance. It's pretty much only for wear and corrosion resistance.
 

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