Heat Pump Design: Components & Assembly Guide

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SUMMARY

This discussion focuses on designing a heat pump system utilizing CO2 as the working fluid. Key components such as compressors and expansion valves are critical for effective assembly. The conversation highlights the challenges of using CO2 due to its unique properties, including the risk of freezing upon expansion. Participants suggest consulting national labs for resources and guidance on energy-efficient heating and cooling systems, particularly when considering alternative refrigerants like R134A.

PREREQUISITES
  • Understanding of heat pump systems and their components
  • Familiarity with refrigerants, specifically CO2 and R134A
  • Basic knowledge of thermodynamics and fluid properties
  • Experience with energy efficiency concepts in HVAC systems
NEXT STEPS
  • Research CO2 thermodynamic properties and their implications for heat pump design
  • Explore component selection for heat pumps, focusing on compressors and expansion valves
  • Investigate resources from national labs on energy-efficient heating and cooling systems
  • Learn about the design and application of R134A in heat pump systems
USEFUL FOR

Engineers, HVAC professionals, and researchers interested in innovative heat pump designs and energy-efficient systems using alternative refrigerants.

Avis
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Hey guys,

I'm looking at designing a heat pump system that uses CO2 as the working fluid. I'm not exactly sure how to pick the components that I need like a compressor, expansion valve, etc. I am trying to create an experimental device that will work in conjunction with my CO2 thermosyphon to take heat from low temperature sources.

Is there a design guide?
Does anyone know of a manufacturer of such components or prebuilt assemblies?

Your help is greatly appreciated!
 
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Nobody has an idea? I am stuck beyond stuck. Havent dealt with this kind of thing before and it hard to find resources.
 
CO2 is a tricky fluid for heat pump use because of its properties such as freezing on expansion. Your project sounds interesting, but why use CO2 as the working fluid when there is a mountain of experience with fluorocarbons, which are not much more demanding in terms of temperature range?
 
Trying something different, higher COP, smaller components. Looking to go green. We are realizing however that its a bit out of our league right now. Would you have any resources for designing a heat pump (sizing components and what not) for using R134A as the working fluid?
 
I'm not sufficiently involved with the engineering to help, but would think that the national labs would be your first stop. They are interested in energy efficient heating/cooling and do work on the engineering details in an open framework, unlike the Carriers and such. A quick Google gave this link for a start:
http://www.ornl.gov/sci/ees/etsd/btric/eere_research_reports/electrically_driven_heat_pumps/advanced_cycle_development/air_to_air_single_speed/ornl_conf_810101_5/ornl_conf_810101_5.pdf
 
Last edited by a moderator:
Thanks for the help. I'm going to have to go to my Project supervisor for some serious advice. I think I'm in a little over my head.
 

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