Heat Transfer of a Plate in Air

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SUMMARY

The discussion centers on modeling the heat transfer of a rectangular plate heated by 4000 watts of heater cartridges in free convection air, specifically for melting plastic. The user, Rich, seeks to estimate the plate's temperature during operational cycles using Simulink but struggles to link relevant equations. Key equations mentioned include Q=CM(Tf-Ti) for temperature change in a vacuum and q=Q/t for heat transfer rate. Rich aims to calculate temperature drops when the plate contacts plastic and the subsequent temperature recovery time.

PREREQUISITES
  • Understanding of heat transfer principles, specifically free convection.
  • Familiarity with thermal dynamics equations such as Q=CM(Tf-Ti) and q=Q/t.
  • Experience with Simulink for modeling thermal systems.
  • Knowledge of phase change processes in materials, particularly plastics.
NEXT STEPS
  • Research heat transfer calculations for objects in free convection environments.
  • Learn how to model thermal systems in Simulink, focusing on transient heat transfer.
  • Explore methods for calculating temperature changes during phase transitions in materials.
  • Investigate the principles of thermal equilibrium and how they apply to heating and cooling cycles.
USEFUL FOR

This discussion is beneficial for thermal engineers, mechanical engineers, and anyone involved in modeling heat transfer processes in industrial applications, particularly those working with heating systems and material processing.

rjsfocus
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I am setting up a system where a rectangular plate is heated by a set of heater cartridges, producing about 4000 watts. This plate is in free convection air. It is used to melt plastic at regular invervals. I am trying to model the system so we can estimate temperatures of the plate to control the system better, by using Simulink. I am having trouble linking several equations together though. I can figure out the temperature and time it takes to reach the temperature, in a vacuum at least, through Q=CM(Tf-Ti), and q=Q/t. The heaters are heated like a convection oven, electricity is either supplied or stopped, based on the temperature of the plate.
What I am looking to do is find the temperature of the plate during a cycle, such as when temperature is roughly steady state, but is then decreased when energy is transferred to the plastic, and to air as well if I can. Does anyone have any idea how to calculate the temperature drop when it hits the plastic, and then how long it takes for the temperature to increase? I feel it is similar to say a fridge, it runs at a constant temperature until an item is put into it. The temperature drops and then rebounds.
Thanks for any help that can be provided.
Rich
 
Engineering news on Phys.org
If you put an object in a refrigerator and the object is hotter than the interior of the fridge, then heat will transfer from the object to the interior of the fridge and raise the temperature. Once the increased temperature goes past the thermostat set point, then the refrigeration unit starts to remove the excess heat from the interior until the temperature drops below the thermostat set point. If the object is colder, there is no excess heat to remove.
 
Is there a way to calculate both temperatures? I plan on modeling in Simulink but I really don't know what equations to start with.
 

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