How to Design a Hot-Melt System for Bead Deposition?

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SUMMARY

The discussion focuses on designing a hot-melt system for bead deposition of thermoplastic materials. The proposed system includes an open top tank for heating thermoplastic, a geared pump, and an automatic solenoid valve. However, a more efficient method suggested involves heating the nozzle and using a mechanism similar to FDM 3D printers or hot glue guns, eliminating the need for a valve. The target output is approximately 1500-3000 beads per minute, raising questions about the feasibility of achieving this rate with the suggested methods.

PREREQUISITES
  • Understanding of thermoplastic materials and their properties
  • Familiarity with hot-melt adhesive systems
  • Knowledge of geared pump mechanisms
  • Experience with FDM 3D printing technology
NEXT STEPS
  • Research the design and operation of hot-melt adhesive systems
  • Explore the mechanics of geared pumps and their applications in fluid delivery
  • Investigate the capabilities of FDM 3D printers for high-speed bead deposition
  • Learn about nozzle heating techniques for thermoplastic extrusion
USEFUL FOR

Engineers, product designers, and manufacturers involved in the development of thermoplastic deposition systems and those interested in optimizing hot-melt adhesive applications.

MMCS
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Hi,

I have been given a project to design a system that can "bead deposit" thermoplastic. I have found this resource,



It is basically an adhesive deposition system used for packaging in industry.

So I think this is a good place to start, by trying to create a simplified version of this.

I was thinking of an open top tank that would heat the thermoplastic, this would be connected to a geared pump, which in turn would be connected to an automatic solenoid valve.

does anybody have an experience with this sort of system or suggestions? would this work? or would i need a pressurized tank? What would be my first step to build a system like this?

NOTE: i do not need to create the x-y movement axis, or anything else, just the process of melting the material and depositing it

Cheers
 
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I think melting an entire tank of plastic is excessive. Just heat the nozzle and force the solid plastic through, just like a fdm 3d printer or hot glue gun works. No need for a valve.
 
@billy_joule Hey, thanks for your reply. That's a good point. Would i be able to achieve the bead deposition with this method? I should have stated as well in my original question, that ideally this machine should be able to deposit around 1500-300 beads per minute, would this be achievable using fdm?
 

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