How do I build a powerful DC motor for a go-kart?

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Discussion Overview

The discussion revolves around the construction of a DC motor for a go-kart, focusing on the design and specifications necessary for the motor to effectively power the vehicle. Participants explore the mechanics of DC motors, the required power specifications, and the feasibility of building a custom motor.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant inquires whether all DC motors share the same mechanism and components, such as magnets and commutators, and if they are constructed similarly.
  • Another participant suggests that the design of the motor may depend on the builder's skills in machining or electronics, as well as their approach to the drivetrain.
  • There is a mention of golf cart motors as a potential model for the power requirements, estimating a need for a few horsepower and suggesting a range of a few kilowatts depending on motor efficiency.
  • A later reply questions the background of the original poster, implying that the complexity of the wattage and force requirements may vary based on their experience and knowledge.

Areas of Agreement / Disagreement

Participants have not reached a consensus on the specifics of motor construction or the exact power requirements, indicating that multiple views and uncertainties remain in the discussion.

Contextual Notes

The discussion includes assumptions about the builder's background and skills, which may influence the feasibility of constructing a custom DC motor. There are also unresolved questions regarding the specific wattage and voltage needed for the go-kart.

Who May Find This Useful

Individuals interested in DIY electric vehicle projects, mechanical engineering students, and hobbyists exploring motor design and specifications may find this discussion relevant.

devTr4P
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Hello,

I would like to start building a simple DC motor Go-kart, but I would like to build my own DC motor for it. A simple one that can make the car move.

I know how DC motors work and I understand the physics of it, but I'm not sure about some things:
- Are all DC motors (large or small) the same (same mechanism and parts like the magnets, commutator, etc.) and are they built the same way?

- How much wattage, voltage, force is needed to make the Go-kart move (with me in it)?Thank you.
 
Engineering news on Phys.org
https://en.wikipedia.org/wiki/Brushless_DC_electric_motor
https://en.wikipedia.org/wiki/Brushed_DC_electric_motor

The generic design you select will depend on whether you are better at machining accurate parts, or at building electronics. And on whether you insist on making your own drive train between the motor and the wheels.

https://www.physicsforums.com/threads/what-power-is-needed-to-run-a-48v-electric-motor.695571/

https://www.cartszone.com/ccemseries.asp

I would guess that golf cart motors would be a reasonable model for what you would need. So that is "a few horsepower."

https://en.wikipedia.org/wiki/Horsepower

Depending on how efficient your motor is, that means you need something in the range of a few kilo-watts.
 
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devTr4P said:
Hello,

I would like to start building a simple DC motor Go-kart, but I would like to build my own DC motor for it. A simple one that can make the car move.

I know how DC motors work and I understand the physics of it, but I'm not sure about some things:
- Are all DC motors (large or small) the same (same mechanism and parts like the magnets, commutator, etc.) and are they built the same way?

- How much wattage, voltage, force is needed to make the Go-kart move (with me in it)?Thank you.
your last question can be rather loaded... what is your backround?
 
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Thank you for the replies! It really helped.
I'm a 17 year old student and I pursue a mechanical engineering career.
 

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