How Much Weight Can My Angle Bracket Rails Safely Hold?

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SUMMARY

The discussion focuses on determining the weight capacity of aluminum angle brackets (6063-T52) with 2" legs and 0.125" thickness, used in a makeshift server rack. Finite Element Analysis (FEA) simulations reveal that these angles can safely hold approximately 6 kg when the load is evenly distributed over the outer 1.5" of the angle. The conversation also addresses the relationship between material thickness and weight capacity, indicating that increasing the thickness significantly reduces stress on the material.

PREREQUISITES
  • Understanding of aluminum alloy properties, specifically 6063-T52.
  • Basic knowledge of Finite Element Analysis (FEA) techniques.
  • Familiarity with beam bending theory and load distribution concepts.
  • Experience with structural engineering principles related to weight capacity calculations.
NEXT STEPS
  • Research advanced FEA software options for structural analysis, such as ANSYS or SolidWorks Simulation.
  • Study the effects of varying material thickness on load-bearing capacity in structural applications.
  • Explore classical beam theory and its limitations in real-world applications.
  • Investigate aluminum alloy comparisons for different structural applications and their mechanical properties.
USEFUL FOR

Structural engineers, DIY enthusiasts building server racks, and anyone involved in designing weight-bearing aluminum structures.

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I'm trying to make some simple rails for a makeshift server rack. I already have some aluminum angle (6063-T52) that has 2" legs and .125" thick. I have been trying to figure out how much weight could be safely held and can't find anything that makes sense. The weight load is fairly evenly distributed but from the from 15" deep. The weight will only sit on the outer 1.5"on the angle (the image incorrectly shows 3/4"). The angle is mounted at two points 17.25 inches between against 0.5" vertical rails. Is there some simple way to determine how much weight this might safely hold?
 

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Classical beam bending formulas assume that load is distributed over the whole width of cross-section so they won’t work here. But I solved this for you using FEA. Simulation results indicate that the angles should be able to hold up to about 6 kg.
 
FEAnalyst said:
Classical beam bending formulas assume that load is distributed over the whole width of cross-section so they won’t work here. But I solved this for you using FEA. Simulation results indicate that the angles should be able to hold up to about 6 kg.
Thanks, I really appreciate the response. Is this sort of thing typically liner in respect to material thickness, if the thickness is increased by X percent would it increase the weight capacity by at least X percent?
 
In case of twice as thick angle the stresses are about 4 times lower.
 

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