How to Calculate Cross-Sectional Area of a Toroid Core?

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SUMMARY

The calculation of the cross-sectional area of a toroid core is determined using the formula (Outside Radius - Inside Radius) x Height. For example, using the values (0.155 - 0.078) x 0.125 results in a cross-sectional area of 0.009625. It is essential to consult the manufacturer's datasheet for the specific core being used, as the cross-section may not be perfectly square and may require adjustments for shape factors (S.F.) when the core is not rectangular. The formula that includes S.F. is more comprehensive, accounting for non-magnetic materials within the core.

PREREQUISITES
  • Understanding of toroidal core geometry
  • Familiarity with magnetic properties of materials
  • Knowledge of manufacturer's datasheets for ferrite cores
  • Basic mathematical skills for area calculations
NEXT STEPS
  • Research the impact of Shape Factor (S.F.) on toroidal core calculations
  • Explore different types of toroidal cores and their applications
  • Learn how to interpret ferrite core datasheets effectively
  • Investigate the significance of permeability in magnetic materials
USEFUL FOR

Electrical engineers, magnetic material specialists, and anyone involved in the design and analysis of toroidal cores for inductors and transformers.

Sudalai
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Hello sirs,
How to calculate the cross-section area too toroid core? kindly explain this
 
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Toroid.png

(OutsideRadius - InsideRadius) x Height = Cross Sectional Area
(0.155 - 0.078) x 0.125 = (0.077) x .125 = 0.009625 Cross Sectioanl Area
 
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Welcome to the PF. :smile:
Sudalai said:
Hello sirs,
How to calculate the cross-section area too toroid core? kindly explain this
You can also look at the manufacturer's datasheet for the core you are using. The core cross-section may not be exactly square, depending on the core. The area will usually be listed in the datasheet to be used as part of the calculation of the magnetic properties of the core...

https://product.tdk.com/info/en/products/ferrite/index.html
241269
 
Tom.G said:
View attachment 241233
(OutsideRadius - InsideRadius) x Height = Cross Sectional Area
(0.155 - 0.078) x 0.125 = (0.077) x .125 = 0.009625 Cross Sectioanl Area
Dear Mr, tom
I saw a lot of websites I got these formula
OD-ID/2*H OR OD-ID/2*H*S.F, which one is correct
 
berkeman said:
Welcome to the PF. :smile:

You can also look at the manufacturer's datasheet for the core you are using. The core cross-section may not be exactly square, depending on the core. The area will usually be listed in the datasheet to be used as part of the calculation of the magnetic properties of the core...

https://product.tdk.com/info/en/products/ferrite/index.html
View attachment 241269

Thanks for your reply this will be helpful to me
 
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Sudalai said:
Dear Mr, tom
I saw a lot of websites I got these formula
OD-ID/2*H OR OD-ID/2*H*S.F, which one is correct
I don't know what "S.F." is so I can not answer that.

I can guess that "S.F." is Shape Factor to account for shapes that are not rectangles. If the cross section is round or oval and not a rectangle, then a Shape Factor correction would be needed to find the area.

Many catalogs ignore rounded corners because that make very little difference in the calculations. The variations in the core material itself is larger than slightly rounded corners.

Also, some parentheses are needed in the above to get the math correct.
(OD-ID)/2*H

Cheers,
Tom
 
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Dear Tom,
S.F means stacking factor refer to below link

 
Ahh, OK... S.F. is used to account for the percentage of the overall core that is NOT magnetic material, but is insulation, glue, potting compound, etc.

I have not used strip-wound cores so I was not familiar with the term. The ferrite cores that I am used to have an effective S.F. of 1 and it is left out of the formula. Addressing your question directly, of the formulas you asked about, the one that includes S.F. is more complete.

S.F. is left out when it is close enough to 1 to ignore, or when the manufacturer has already taken it into account when quoting the permeability.

Hope this helps.

Cheers,
Tom
 
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