How to make LED display glow like a clock

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To achieve uniform illumination for a large 7-segment LED display, using multiple small LEDs per segment is recommended, as commercial units do. Standard LEDs often focus light too narrowly, resulting in a dot rather than even lighting. Diffusing the light with thin white plastic can help, but for optimal results with 1.5" segments, at least three small LEDs (1-2 mm in diameter) may be necessary. This approach will enhance the overall glow similar to that of alarm clocks. Properly distributing the light source is crucial for achieving the desired effect.
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I machined my own 7-segment display out of clear polycarbonate, each segment is about 1.5" long (it's a rather large display) and now it's time to add the LEDs. Turns out that the usual LEDs with the epoxy lens focus the light too tightly on one spot, so I get more of a dot rather than illuminate the whole segment.
I want to know how to make the LED light up the entire segment as uniformly as possible, just how they do it on alarm clocks and everything else. I tried diffusing it with many things and nothing really works. Any ideas?
 
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for a display with large segments like yours commercial units would use multiple small LEDs per segment
thereby spreading out the light

you could try diffusing the light from your LEDs with some thin white plastic between the LED and the front of each segment ... but even doing that I suspect for 1.5" segments you will probably need to use at least 3 of the small 1-2 mm diameter LEDs

cheers
Dave
 
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