How to Repair a 5W LED Bulb (A15) | Step-by-Step Guide

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SUMMARY

This discussion focuses on repairing a 5W A15 LED bulb powered by a 30V DC supply. The bulb contains five cells, with one malfunctioning cell, resulting in a total of 24 volts across the remaining four cells. Users suggest connecting the remaining LEDs in series with the 30V supply and recommend verifying the power supply type to avoid damage. The conversation also touches on the potential use of 20mA, 3-volt T5 LEDs as replacements and the importance of measuring voltage under load for accurate diagnostics.

PREREQUISITES
  • Understanding of LED circuitry and specifications
  • Knowledge of voltage and current measurements
  • Familiarity with series and parallel configurations of LEDs
  • Basic soldering skills for electrical connections
NEXT STEPS
  • Research how to measure voltage under load for accurate diagnostics
  • Learn about LED series and parallel configurations for optimal performance
  • Investigate the characteristics of current sources in LED applications
  • Explore thermal management techniques for LED bulbs to reduce heat loss
USEFUL FOR

This discussion is beneficial for electronics hobbyists, DIY enthusiasts, and anyone involved in LED bulb repair or design, particularly those working with low-voltage LED systems.

John1397
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I am trying to repair a A15 LED Bulb rated 5 WATT 46 MA 120 Volt. It runs on 30 Volt DC it has 5 cells inside one is not working so based on this information each cell needs 6 volts so the remaining 4 good cells will burn with 24 volts which I applied and my ammeter says 90 MA I know not how accurate this is. If one puts 2 Led's rated 20 Ma at 3 volts in series this would handle the volts, but how many of these sets would one need to handle the amps maybe 5 I am thinking or could one put a 1 Watt resistor rated 40-70 ohms?
 
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I don't know your exact set-up, but LEDs are commonly powered by a current source. Your 30VDC reading was probably a measurement made when there was no LED load. Take another measurement when the LEDs are lit.

There's a good chance that you can simply put the remaining four LEDs in series with the "36VDC" supply - because that supply is actually a current supply. But verify this first to avoid damaging you lighting.
 
This is a battery powered lamp right?

If it has a replaceable bulb rated at 120V but is powered by a 30V battery then is there a circuit that steps up the voltage?
 
The power supply puts out 43 volts DC when not connected to Leds when connected to Leds it drops to 30 volts DC. I soldiered two wires on each side of the bad led and connected them to 8 - 20 ma 3 volt T5 style leds and it seems to work how long I do not know. I have know idea what is in the base of these lamps I do know they get warm down on the base so electricity is wasted as heat.
 

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