I have some technical questions about a toroidal transformer core

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Discussion Overview

The discussion revolves around technical questions related to a toroidal transformer core, specifically regarding dimensions, materials, and manufacturing processes. Participants explore the implications of modifying core dimensions and the characteristics of slit coils in transformer design.

Discussion Character

  • Technical explanation
  • Conceptual clarification
  • Debate/contested

Main Points Raised

  • One participant inquires about the dimensions of the toroidal core and whether the slit coil should match the core grade.
  • Another participant expresses curiosity about the size of the toroid and requests datasheets for the cores in question.
  • A participant explains that slit coils are manufactured from CRGO electrical steel and are designed for precision to control electromagnetic characteristics.
  • There is a suggestion that the slit coil serves to reduce eddy currents in the toroid, similar to the lamination used in transformers.

Areas of Agreement / Disagreement

Participants have not reached a consensus on the specifics of the slit coil and its relationship to the toroidal core. There are differing levels of familiarity with the terminology and concepts involved.

Contextual Notes

Some assumptions about the properties and applications of the toroidal core and slit coil remain unaddressed, and there are unresolved questions regarding the exact specifications and implications of the proposed modifications.

Sudalai
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I have 150 x 100 x 60 M4 grade toroid core and same grade slit coil, I need to 180 x 100 x 60 in my design purpose.i would like to add OD 20 mm. my suspicion is a slit that can be added should be on the same grade?
 
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Sudalai said:
I have 150 x 100 x 60 M4 grade toroid core and same grade slit coil, I need to 180 x 100 x 60 in my design purpose.i would like to add OD 20 mm. my suspicion is a slit that can be added should be on the same grade?
Is 150x100x60 in mm? That's a big toroid! What is it used for? Can you post links to the datasheets of the two cores you are asking about?

And what is a "slit coil"? I'm not familiar with that term yet...
 
Yes, this is medium size toroid core Slit coil means The manufacturing of strips wound cores is a specialized process, which requires a high degree of precision. These cores are manufactured from selected coils of CRGO electrical steel to yield closely controlled electro-magnetic characteristics and dimensional accuracy. Cores are wound as loops (two halves with overlapping ends joined together to form loop in multiple layers of the wound core) after slitting is done as per the required shape depending upon the rating and specification of the transformer on design parameters on the Unicore wound making machines. The Machine automatically stops when the pre-decided dimension is reached. The cores are stress-relief annealed to restore the magnetic properties. The cores are bonded where necessary, to provide increased firmness.
 
So this is a low frequency core made of magnetic steel and the "slit coil" is simply to break up the eddy currents that would exist in the toroid similar to how transformers are made of lamination's rather than a solid block?
 

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