Internal combustion engine efficiency

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Discussion Overview

The discussion centers on the efficiency limitations of internal combustion engines, particularly in relation to thermodynamic principles such as the Carnot efficiency. Participants explore the implications of these limitations for both mechanical work and electricity generation from combustion processes.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Conceptual clarification

Main Points Raised

  • Some participants assert that there is a 42% limitation on the efficiency of internal combustion engines, derived from Carnot's theorem, and question why this is the case.
  • Others explain that the Carnot efficiency is dependent on the temperatures of the hot source and cold sink, and that real engines experience additional losses due to factors like friction and imperfect combustion.
  • A participant mentions that the efficiency of internal combustion engines can vary based on the specific cycle being considered, such as the Otto cycle, which has its own efficiency limitations.
  • Some participants discuss the conversion of mechanical energy to electrical energy, noting that while the initial conversion from chemical to mechanical energy has significant losses, the conversion to electrical energy can be highly efficient.
  • There is a suggestion that the cold sink temperature in internal combustion engines is higher than ambient temperature, which leads to disagreement about the implications for efficiency.
  • One participant introduces the concept of brake specific fuel consumption as a different measure of efficiency, arguing that focusing solely on thermal efficiency can be misleading.

Areas of Agreement / Disagreement

Participants express differing views on the specifics of efficiency limitations, the relevance of Carnot efficiency, and the implications of temperature on engine performance. There is no consensus on the exact figures or conditions affecting internal combustion engine efficiency.

Contextual Notes

Some claims about efficiency are based on idealized models, while real-world factors such as heat losses, friction, and specific engine designs complicate the discussion. The relationship between thermal efficiency and actual power output is also noted as potentially misleading.

physior
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hello

we know that there is 42% limitation in the efficiency of internal combustion engine, thermodynamically calculated by Carnot and we can never overcome this

can someone explain me in few simple words why this is true?

also, does this apply to the energy from internal combustion to generate electricity via a electrical generator?

thanks!
 
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physior said:
we know that there is 42% limitation in the efficiency of internal combustion engine, thermodynamically calculated by Carnot and we can never overcome this
That number actually depends on the temperatures at which the engine is operating. There is also another thermodynamic cycle, the Otto cycle, which represents an ideal internal combustion engine and has an even lower upper limit on the efficiency.

physior said:
can someone explain me in few simple words why this is true?
I can't give you a thermodynamics course online. The simplest answer is that a cyclic engine requires a hot source at Th and a cold sink at Tc, and the Carnot cycle is the most efficient thermodynamics engine working between these two temperatures and satisfying the 1st and 2nd laws of thermodynamics. Other cycles will lead to the production of additional entropy, meaning that more heat has to be dumped in the cold sink, leaving less heat to do actual work.

physior said:
also, does this apply to the energy from internal combustion to generate electricity via a electrical generator?
You will have additional losses when converting the work into electricity, so the overall efficiency is going to be lower.
 
I think you can separate your question in two parts:

1) Why is the Carnot Efficiency the limit and can never be overcome?
The Carnot heat engine is an idealization that does not lose heat to the surroundings or work due to friction. You get the top Carnot efficiency considering that all the heat available when burning a combustion product is transformed into work. The Carnot theorem is a relation between the temperature of the “hot source” (the flame of the combustion) against the temperature of the “cold sink” (the environment where you are dumping the residuals from the process). In ideal conditions, the temperature of combustion of a particular fuel is fixed. On the other hand, you can put your engine in the most cold environment possible, let’s say somewhere near the north pole where you have the lowest temperatures on earth. This would give the best Carnot efficiency possible. Actually, the colder the surrounding environment, the better the efficiency of a heat engine, but here on Earth that has a limit. (Note: remember that to calculate the Carnot Efficiency the temperature has to be set on Kelvin, so no such thing as a “negative temperature” is possible).
In the real life however, not all the available temperature difference is transformed into energy. In a real heat engine many things happen to keep you away from the Carnot Efficiency, for example you cannot be sure of a perfect combustion; most of the heat released by the combustion is taken away in the refrigeration circuit; some work is lost in friction in the engine’s parts in movement, etc. So you can never beat the Carnot Efficiency which doesn’t take any of that into account.

2) does this apply to the energy from internal combustion to generate electricity via a electrical generator?
Here you are mixing to things. On one hand there is transformation of the chemical energy stored in the fuel into mechanical energy. For that, the engine releases the chemical energy in the form of heat, which then is used to generate work. As we have discussed the top efficiency for this process would be the Carnot Efficiency. On the other hand, you have the transformation of the already obtained mechanical energy into electrical energy through the generator. In this case the efficiencies are very high (up to 98% if I recall correctly).

To sum it up, the most important looses of efficiency occur in the process of getting the available chemical energy in the fuel and transform it into mechanical energy. After that, the mechanical/electrical transformation is very efficient.
 
thanks for your reply

is there an zero-prerequisities tutorial that starts from zero knowledge and builds up to Carnot circle?

I did that in school but I remember nothing

wikipedia articles don't help much
 
There is a "Thermodynamics for Dummies" book... not to call you a "Dummy" or anything like that hehe.I have a lot of "for Dummies" myself. I haven't check that out, but those but are usually very good for that kind of learning.
 
tonyxon22 said:
On the other hand, you can put your engine in the most cold environment possible, let’s say somewhere near the north pole where you have the lowest temperatures on earth. This would give the best Carnot efficiency possible. Actually, the colder the surrounding environment, the better the efficiency of a heat engine, but here on Earth that has a limit.
I disagree here. The "cold sink" temperature in the internal combustion engine corresponds to the lower temperature of the burnt fuel mixture after expansion ("exhaust"). This temperature will be much higher than the ambiant temperature. Again, look at the Otto cycle for something closer to the actual workings of an internal combustion engine, while still being "ideal".
 
physior said:
hello

we know that there is 42% limitation in the efficiency of internal combustion engine, thermodynamically calculated by Carnot and we can never overcome this

can someone explain me in few simple words why this is true?

also, does this apply to the energy from internal combustion to generate electricity via a electrical generator?

thanks!

It's not clear for which internal combustion cycle there is a 42% limitation on efficiency. You should cite some sources for this figure.

There have been large slow-speed diesel engines constructed to power ships which exceed this 'limit', and there are also Brayton cycle engines (better known as gas turbines) which have also had better efficiency.

http://en.wikipedia.org/wiki/Thermal_efficiency

http://en.wikipedia.org/wiki/Diesel_engine

http://www.power-technology.com/features/feature1084/
 
  • #10
no, no gas turbines, we are talking about internal combustion engines
 
  • #11
physior said:
no, no gas turbines, we are talking about internal combustion engines

Technically, gas turbines are internal combustion engines. They don't use pistons in cylinders like SI or CI motors, though.
 
  • #12
DrClaude said:
I disagree here. The "cold sink" temperature in the internal combustion engine corresponds to the lower temperature of the burnt fuel mixture after expansion ("exhaust").
Yes, you are right! It was a misconception from my side. However, I still think that efficiency of internal combustions engines increases with lower temperature of the environment. Is that wrong?
 
  • #13
Seems like people are talking efficiency based on heat only. The real bases for efficiency is brake specific fuel consumption. Horsepower per hour for a given quantity of fuel. Based on heat is very misleading. A standard gas engine rated 25% efficiency will have less than 1/8th the horsepower output per hour for the same quantity of fuel in a VRE engine. Currently a classified design. My point is heat and actual power output in horsepower can be missleading
 
  • #14
Hybrid_engine said:
Seems like people are talking efficiency based on heat only. The real bases for efficiency is brake specific fuel consumption. Horsepower per hour for a given quantity of fuel. Based on heat is very misleading. A standard gas engine rated 25% efficiency will have less than 1/8th the horsepower output per hour for the same quantity of fuel in a VRE engine. Currently a classified design. My point is heat and actual power output in horsepower can be missleading

You'll have to provide some sources for your claims if you want anyone to take you seriously, especially the claim that a "classified VRE engine" (whatever that is) can make 8 times the horsepower on the same fuel flow rate as a 25% efficient gas engine (this is impossible, by the way).
 
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  • #15
Hybrid_engine said:
Seems like people are talking efficiency based on heat only. The real bases for efficiency is brake specific fuel consumption. Horsepower per hour for a given quantity of fuel. Based on heat is very misleading. A standard gas engine rated 25% efficiency will have less than 1/8th the horsepower output per hour for the same quantity of fuel in a VRE engine. Currently a classified design. My point is heat and actual power output in horsepower can be missleading
Horsepower per hour is a meaningless unit. The horsepower output at a given set of conditions does not vary over time.

I share cjl's skepticism, but note that PF is not a place for discussion of personal theories, if that is what this is.
 
  • #16
Specific fuel consumption based on constant horsepower output.
 
  • #17
cjl said:
You'll have to provide some sources for your claims if you want anyone to take you seriously, especially the claim that a "classified VRE engine" (whatever that is) can make 8 times the horsepower on the same fuel flow rate as a 25% efficient gas engine (this is impossible, by the way).
How it that impossible? My comparison is based on mechanical power output. You base your idea of impossible on the limited knowledge you possess. If you really think the standard crankshaft engine is the best idea then you are lost in the past.
 
  • #18
8 times the power is 8 times the useable mechanical power. Same quantity of fuel and pressure inside the combustion chamber. 8 times the torque. Torque and rotation equals horsepower something we all know.
 
  • #20
Hybrid_engine said:
How it that impossible? My comparison is based on mechanical power output. You base your idea of impossible on the limited knowledge you possess. If you really think the standard crankshaft engine is the best idea then you are lost in the past.

Because the efficiency is the proportion of the chemical energy input that is transformed to usable mechanical output. 25% efficiency means that 25% of the input energy is turned into usable work at the output shaft. 8 times as much power with the same input fuel would mean that the output shaft was being driven with twice as much energy as the input fuel had, which is clearly impossible (and claiming it is possible constitutes a claim of a perpetual motion machine, which is against the rules of this forum). I'm not claiming modern engines are perfect - far from it in fact, but an engine's efficiency will always be <100%.
 
  • #21
You are making assumptions not based on my reply. Most engineers understand that in a standard crankshaft engine design the pressure on the piston is transmitted to the crankshaft as torque. Due to the inefficiency of the design, most of the time the pressure is more than the torque in lbs exerted on the crank. However there is a point where the torque exceeds pressure as we all know due to the leverage of the offset of the crank journal. None of us will argue with the law of leverage, centripetal, centrifugal forces. My point is the way the energy is transferred to the crankshaft is very inefficient. What I am saying is there are ways to transfer the given energy from combustion 8 times more efficiently than currently used in standard combustion engines. No over unity needed. Since no knowledgeable engineer will argue with all the published papers that relate to this subject, " crankshaft leverage characteristics" it is well known by all that due to the variability of leverage due to the design offset of the crank journals and rotation of a crankshaft relative to the single plane of motion of the piston that the design efficiency is limited to all forces that act on the rotation of the crankshaft. Which include the negative impact of the g forces of changing the piston direction to the opposite direction as it goes up and down. Not forgetting the negative impact pressure from compression has on the total of forces both positive and negative which equals torque produced by the entire mechanism of combustion including friction.
 
  • #22
That's just a bunch of slightly technical sounding word salad with no substance or substantiation. You really haven't provided any useful claims or evidence here, and it's also diverging pretty far from the original topic.
 
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  • #23
Reduced to layman's terms leverage from the offset of the crank journal transmits combustion pressure into torque based on the distance of offset from centerline. Long bar, fulcrum, heavy weight, less pressure than total weight to move weight based on leverage percentage. Crankshaft same principle, combustion pressure, offset "bar" crank journal, Rotation. Total torque based on all forces. Centrifugal and Centripetal forces based on distance and speed are not to be forgotten.
 
  • #24
physior said:
hello

we know that there is 42% limitation in the efficiency of internal combustion engine, thermodynamically calculated by Carnot and we can never overcome this

can someone explain me in few simple words why this is true?

also, does this apply to the energy from internal combustion to generate electricity via a electrical generator?

thanks!
Who said 42% efficiency is the limit? Efficiency based on what factors?
 
  • #25
It's clearly not the absolute limit, since some slow speed 2 stroke turbodiesels are in the ~50% range right now.
 
  • #26
cjl said:
It's clearly not the absolute limit, since some slow speed 2 stroke turbodiesels are in the ~50% range right now.
The EmmaMaersk engine runs very slow 100 rpm typically. Its high efficiency is from the long stroke. Using as much entropy as possible and leverage from offset. My question is what defines efficiency? Would specific fuel consumption and power output be a better way to determine efficiency? If you consider an engine 50% efficient that uses a crankshaft and offset journals, what would happen to the efficiency if the offset leverage was constant, not variable as the journal rotates? What would the torque gain be? Also eliminating the negative g forces from the piston changing direction at high speed? What would the gain in torque be with double the offset? Anyone that knows the answer please reply
 
  • #27
Hybrid_engine said:
My question is what defines efficiency? Would specific fuel consumption and power output be a better way to determine efficiency?

Brake specific fuel consumption (for a given fuel) is directly related to efficiency. It's just a different way of presenting the same number. Power output is irrelevant to efficiency, since efficiency is a ratio of useful output to input energy. Most extremely efficient engines are very large, however, since there are favorable scaling factors that reduce losses as engine size increases. As for the rest of your post, I have no idea what you're trying to say.
 
  • #28
cjl said:
As for the rest of your post, I have no idea what you're trying to say.

+1
 
  • #29
cjl said:
Brake specific fuel consumption (for a given fuel) is directly related to efficiency. It's just a different way of presenting the same number. Power output is irrelevant to efficiency, since efficiency is a ratio of useful output to input energy. Most extremely efficient engines are very large, however, since there are favorable scaling factors that reduce losses as engine size increases. As for the rest of your post, I have no idea what you're trying to say.
 
  • #30
Are you aware of the ability to transmit more torque to the crankshaft than pressure inside the combustion chamber? Due to leverage at a given point of rotation? Have you studied any research on torque and combustion pressure relative to crankshaft degrees of rotation and cylinder pressure at intervals of all degrees of rotation with a specific fuel in a standard crankshaft combustion engine? If not I understand your difficulty understanding what I am saying
 

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