Lubricants and Linear Potentiometers

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SUMMARY

The discussion centers on the challenges of reducing friction in linear potentiometers, specifically the Phidget Slider 60, used for measuring wire length changes. Scott, the user, has experienced issues with friction despite attempting counterbalances and has damaged a potentiometer using WD-40. He seeks cost-effective solutions to minimize friction without compromising accuracy, as he requires a resolution of at least 5/1000 of an inch. Alternatives like string potentiometers were suggested but deemed unsuitable due to their higher actuating forces.

PREREQUISITES
  • Understanding of linear potentiometers and their applications
  • Familiarity with friction reduction techniques in mechanical systems
  • Knowledge of string potentiometers and their limitations
  • Basic principles of force measurement and resolution requirements
NEXT STEPS
  • Research alternatives to linear potentiometers, focusing on low-friction solutions
  • Explore the specifications and applications of string potentiometers
  • Investigate lubrication options specifically designed for potentiometers
  • Learn about LVDTs (Linear Variable Differential Transformers) and their cost-benefit analysis
USEFUL FOR

Engineers, hobbyists, and designers working with measurement systems, particularly those dealing with linear potentiometers and seeking to optimize performance while minimizing friction.

scott_alexsk
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Hello,

I have a potentiometer which I am using to measure the length change of a wire. The friction of the pot has been a real headache to me, and I am trying to figure out a way to decrease the friction( in both directions, I have already tried using counterbalances, and it just takes too long to shift them around w/ the number of cycles I am doing). I have already destroyed one pot by using wd40, so does anyone have any cheap ideas to decrease the friction of this thing(I know about LVDTs but there are pretty pricey to my knowledge). If you want to see an image of it, google "Phidget slider 60", and you will see one.

Thanks,
-Scott
 
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Have you tried a simple string pot? Without knowing the degree of inaccuracy you are willing to tolerate, it's tough to make suggestions.

http://www.dataq.com/applicat/articles/stringpot.htm

http://www.me-us.com/draw-wire/
 
Last edited by a moderator:
Well, the resolution I need is at a minimum 5/1000 of an inch (which is what I currently have). The problem with using the string pots is that the actuating force on those is relatively large for what I am doing (I have essentially built a little tensile machine). Currently the actuating force of my linear pot is about 0.5 Newtons, and that is too much. The string pots, b/c of the spring appear to not get close to that let alone lower.

-scott
 

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