Metal bar/tube strength by length and thickness.

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Discussion Overview

The discussion revolves around the strength and stiffness of metal tubing, particularly in relation to varying lengths and thicknesses. Participants explore the mathematical formulas and strength tests necessary to determine the appropriate thickness of a longer tube to match the strength of a shorter one, considering different types of metals.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant expresses uncertainty about the formulas needed to calculate the strength and stiffness of metal tubes of different lengths and thicknesses.
  • Another participant clarifies that strength and stiffness are not the same and suggests that the loading conditions (tension, compression, bending, or twisting) will affect the design considerations.
  • A participant provides a link to an example, possibly related to the original inquiry, but does not elaborate on its relevance.
  • The original poster reiterates their question about how to determine the necessary thickness of a longer tube to achieve the same strength and stiffness as a shorter tube, mentioning specific dimensions and materials.
  • There is a request for a drawing of the intended design and questions about the assembly method (welding or bolting).

Areas of Agreement / Disagreement

Participants do not reach a consensus on the specific formulas or methods to use, and there is an acknowledgment of differing views on the relationship between strength and stiffness.

Contextual Notes

The discussion lacks specific assumptions about loading conditions and material properties, which may influence the calculations and conclusions drawn by participants.

Metalheadman
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Hello guys I am working on designing somethings and I am using metal tubing. I do not know what type of metal tubing I am going to use this all depends on the math after I work my problem out. I am not sure what formulas to look up or what strength test I need to look up.
For example if I have a piece of metal tube or round bar that is 13 inches and the same metal tube or round bar that is the exact same thickness but the second one is 20 inches I know that the 20 inch tube is going to be more brittle than the tube that is 13 inches when supporting its own weight and bend a little (even though we could not see it at those differences).
So my question is what math and strength formulas could I use to figure out how thick the 20 inch or any inch tube has to be to be the same strength of the same tube that is not as long.
Like with using random numbers if I have a 13 inch piece of steel that is .25 inch thick how thick does a 20 inch piece of same steel have to be to have the same strength at the end of the tube and have the same amount of stiffness as the shorter one. I am just wondering I can not remember what strength that is or what formulas I can use to measure this across the board with different metals like Steel, Stainless, Aluminum, Titanium and other types of metals to figure out these types of problems at different lengths.

I hope that I explained this correctly I know what I mean I just hope I am explaining it correctly.
Thank you guys
 
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Strength and stiffness are not the same. It depends on your application as to whether the tube is loaded axially in tension, or axially in compression, or subject to bending or twisting. Got something in mind?
 
Metalheadman said:
Hello guys I am working on designing somethings and I am using metal tubing. I do not know what type of metal tubing I am going to use this all depends on the math after I work my problem out. I am not sure what formulas to look up or what strength test I need to look up.
For example if I have a piece of metal tube or round bar that is 13 inches and the same metal tube or round bar that is the exact same thickness but the second one is 20 inches I know that the 20 inch tube is going to be more brittle than the tube that is 13 inches when supporting its own weight and bend a little (even though we could not see it at those differences).
So my question is what math and strength formulas could I use to figure out how thick the 20 inch or any inch tube has to be to be the same strength of the same tube that is not as long.
Like with using random numbers if I have a 13 inch piece of steel that is .25 inch thick how thick does a 20 inch piece of same steel have to be to have the same strength at the end of the tube and have the same amount of stiffness as the shorter one. I am just wondering I can not remember what strength that is or what formulas I can use to measure this across the board with different metals like Steel, Stainless, Aluminum, Titanium and other types of metals to figure out these types of problems at different lengths.

I hope that I explained this correctly I know what I mean I just hope I am explaining it correctly.
Thank you guys
Can you post a drawing of what you are trying to build? How are you going to put it together? With welding or bolting or what? :smile:
 

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