Minimum Pulley Diameter for 1.5mm Bike Brake Cable

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Homework Help Overview

The discussion revolves around determining the minimum diameter of a pulley suitable for a 1.5mm bike brake cable, specifically focusing on avoiding kinking or distortion of the cable during a 180-degree direction change.

Discussion Character

  • Exploratory, Assumption checking

Approaches and Questions Raised

  • Participants explore the design of the pulley, including whether it has an edge or groove to support the cable. Questions arise about the relationship between the pulley diameter and the cable's flexibility, as well as practical testing methods to find the smallest usable diameter.

Discussion Status

The discussion is ongoing, with participants offering insights about the pulley design and the importance of the cable's flexibility. There is no clear consensus yet, as various factors affecting the pulley size are being considered.

Contextual Notes

Participants are considering the physical properties of the cable and the pulley design, including the need for a groove to prevent kinking. There is an emphasis on practical testing methods to determine the minimum diameter.

KevD
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Using normal 1.5mm diameter bike brake cable, what would be the smallest possible pulley i could use to make a 180 degree direction change with the cable without kinking or distorting the cable?/?

Any help with this would be VERY helpful!

Thanks!
 
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How is you pulley, Does it has soe edge to balance the string or is it a flat surface. Well if its in the former way, then the radius of the pulley must be enough to sustain the diameter of the string and similarly the thickness of the pulley must be enough to hold the dimeter of the string. I think I have properly imagined about the structure you need.
 
Yes there will be an edge or a groove on the pulley for the cable to rest in. This will be with a steel cable though (bicycle brake cable) and the cable must travel half way around the pulley without kinking. The pulley needs to be as small as possible for the application. I need to know the smallest pulley diameter i can use without kinking the cable.

Thanks very much!
 
Anyone??!
 
Doesn't this depend on the flexibility of the metal used in the cable? Unless this is a question of theoretical metallurgy, you can always test the cable in question around progressively smaller cylindrical objects until a kink appears.
 

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