Orbital shaker - DC servo or stepper motor

Click For Summary
SUMMARY

The discussion focuses on selecting the appropriate motor for building an orbital shaker that operates continuously at approximately 100 RPM. Participants recommend avoiding stepper motors due to their inefficiency and suggest using a brushless DC (BLDC) servo motor for its low heat generation and high torque capabilities. Additionally, gearmotors are highlighted as a viable option, combining a motor with a gear reducer for optimal performance. An AC induction motor with a variable speed drive is also mentioned for applications requiring speed variation.

PREREQUISITES
  • Understanding of motor types: DC servo, stepper, and gearmotors
  • Knowledge of brushless DC (BLDC) motor characteristics
  • Familiarity with AC induction motors and variable speed drives
  • Basic principles of torque and RPM in motor applications
NEXT STEPS
  • Research gearmotors suitable for 100 RPM applications
  • Learn about brushless DC (BLDC) motor specifications and benefits
  • Explore the use of AC induction motors in continuous operation setups
  • Investigate variable speed drives and their integration with motors
USEFUL FOR

Engineers, hobbyists, and makers interested in building orbital shakers or similar devices, particularly those focused on motor selection and efficiency in continuous operation applications.

Lluis
Messages
4
Reaction score
0
Hi,

I wish to build an orbital shaker (a bigger version of these examples:
https://learn.adafruit.com/crickit-lab-shaker

https://www.thingiverse.com/thing:2983846

As my aim is that it will work continuously for months around 100rpm what is preferred in aspects of heat and weight on top of it, DC servo or stepper motor? High torque? Any other parameters to consider?
Thanks
 
Engineering news on Phys.org
Welcome back to PF. How did your Scotch Yoke Mechanism work out from back in July? :wink:

Lluis said:
TL;DR Summary: How to change Scotch yoke mechanism parameters in order to calculate slider movement

I design out of curiosity this Scotch yoke mechanism (left image) based on a scheme (right image).
 
It came out nice. Thanks
 
Servo and stepper motors are overkill for applications that run at a single speed. Look for a gearmotor (search the term). A gearmotor is a motor combined with a gear reducer. A quick search found this on Amazon: https://www.amazon.com/dp/B0721T1PXQ/?tag=pfamazon01-20
Gearmotor.jpg


I have no idea if this one meets your needs, nor do I have any knowledge of its quality. It's just the first one that popped up on a search for gearmotor with 100 RPM output. Given the low price, you might consider just buying it (or a similar one), and find if it works.
 
  • Like
Likes   Reactions: DaveE
Lluis said:
As my aim is that it will work continuously for months around 100rpm what is preferred in aspects of heat and weight on top of it, DC servo or stepper motor? High torque? Any other parameters to consider?
Avoid brush motors if you want continuous operation. Find a BLDC servo motor that will do the work needed without generating too much heat.

Avoid stepper motors, unless you need precision positioning. Steppers are not the most efficient way of converting energy.

I would consider a common AC induction motor, driving an eccentric mass. If I needed speed variation, I would use a variable speed drive.
 
  • Like
Likes   Reactions: DaveE
Lluis said:
It came out nice. Thanks
Glad to hear it. It's common courtesy to reply to threads that you start where you get good help. That did not happen in your previous thread; hopefully you are able to reply in this thread with your thoughts on the responses you've received. :wink:
 
If fixed RPM is OK then ... well, I would start with an old vinyl player :doh:
 
Rive said:
If fixed RPM is OK then ... well, I would start with an old vinyl player :doh:
With a belt drive to change up to 100RPM? :smile:
 
Thanks a lot for the infornation
 

Similar threads

Replies
1
Views
2K
  • · Replies 8 ·
Replies
8
Views
4K
  • · Replies 17 ·
Replies
17
Views
2K
  • · Replies 3 ·
Replies
3
Views
3K
  • · Replies 7 ·
Replies
7
Views
3K
  • · Replies 2 ·
Replies
2
Views
10K
  • · Replies 4 ·
Replies
4
Views
7K
  • · Replies 3 ·
Replies
3
Views
4K