Overcurrent Protection: Prevent Malfunctioning Loads & High Efficiency

  • Thread starter Thread starter gnurf
  • Start date Start date
  • Tags Tags
    Protection
Click For Summary
SUMMARY

This discussion focuses on implementing overcurrent protection for a load drawing from a 3Vdc@2A supply. The proposed solution involves using a PMOS switch controlled by a comparator that compares the current sensor output (Vsense) to a reference voltage (Vref) representing the maximum allowed current. Upon detecting an overcurrent condition, the switch will immediately disconnect the load and remain off until reset by a microcontroller or until normal operation resumes. The user emphasizes the need for high efficiency and expresses interest in discrete component solutions alongside integrated options like the MAX869.

PREREQUISITES
  • Understanding of PMOS transistor operation
  • Knowledge of current sensing techniques
  • Familiarity with comparator circuits
  • Basic concepts of hysteresis in electronic circuits
NEXT STEPS
  • Research the design and implementation of PMOS switch circuits
  • Learn about hysteresis in comparator circuits
  • Explore the MAX869 integrated circuit specifications and applications
  • Investigate discrete component alternatives for overcurrent protection, such as crowbar circuits
USEFUL FOR

Electrical engineers, circuit designers, and hobbyists interested in overcurrent protection solutions and high-efficiency load management.

gnurf
Messages
370
Reaction score
8
I need to prevent a malfunctioning load from drawing too much current from a supply of around 3Vdc@2A(max). There is already a current sensor in series with the load which outputs a voltage, Vsense, proportional to the current drawn by the load.

I was thinking a PMOS switch with the gate tied to the output of a comparator that compares Vsense to a Vref, where Vref would represent the maximum allowed current draw for that load. When a over-current is detected the switch must shut down the load immediately and stay in that state until externally reset (by a microcontroller) or if the load resumes normal operation.

Some kind of hysteresis (or a flip-flop??) -- or something -- is missing from this picture, and I have a feeling there exists some standard way of doing this that I'm unaware of, so any ideas are welcomed. Thanks.EDIT1: Oh, and btw -- high efficiency is a priority.

EDIT2: I've already found what I need (e.g., MAX869), but if you know of a circuit with discrete components that does the same job, I'm still interested for educational purposes.
 
Last edited:
Engineering news on Phys.org
gnurf said:
I need to prevent a malfunctioning load from drawing too much current from a supply of around 3Vdc@2A(max). There is already a current sensor in series with the load which outputs a voltage, Vsense, proportional to the current drawn by the load.

I was thinking a PMOS switch with the gate tied to the output of a comparator that compares Vsense to a Vref, where Vref would represent the maximum allowed current draw for that load. When a over-current is detected the switch must shut down the load immediately and stay in that state until externally reset (by a microcontroller) or if the load resumes normal operation.

Some kind of hysteresis (or a flip-flop??) -- or something -- is missing from this picture, and I have a feeling there exists some standard way of doing this that I'm unaware of, so any ideas are welcomed. Thanks.


EDIT1: Oh, and btw -- high efficiency is a priority.

EDIT2: I've already found what I need (e.g., MAX869), but if you know of a circuit with discrete components that does the same job, I'm still interested for educational purposes.

How about a circuit breaker or fuse?

CS
 
A circuit breaker or fuse as suggested are the simplest ways to go.

If you're looking to go fancy you can try something similar to a crowbar circuit.
 

Similar threads