Plastic shredder for shredding plastic?

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SUMMARY

The discussion centers on the feasibility of creating a plastic shredder for recycling failed 3D prints, primarily made from ABS. It concludes that using plastic materials for the shredder is impractical due to their inferior tensile strength compared to steel; ABS has a tensile strength of 30-40 N/mm², while steel can exceed 180 N/mm². The consensus is that steel is the most effective material for maintaining a sharp edge and resisting wear, making it the recommended choice for constructing a shredder. Additionally, safety precautions, such as wearing a face mask when handling shredded plastic, are emphasized.

PREREQUISITES
  • Understanding of material properties, specifically tensile strength and wear resistance.
  • Familiarity with 3D printing materials, particularly ABS and acrylic.
  • Basic knowledge of machining processes, including CNC and laser cutting.
  • Awareness of safety protocols when working with plastic materials.
NEXT STEPS
  • Research the tensile strength of various materials for shredder construction.
  • Learn about the properties of steel suitable for cutting tools.
  • Explore low-power tools that can be used in conjunction with steel for shredding.
  • Investigate safety equipment and best practices for handling plastic waste.
USEFUL FOR

This discussion is beneficial for engineers, makers, and hobbyists interested in recycling 3D printing waste, as well as anyone involved in designing or constructing shredders for plastic materials.

IanJohnson
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I am looking into the possibility of making this shredder to shred failed 3D prints, mostly ABS.

https://grabcad.com/library/mini-shredder--1

Here is a printed version, which can't shred plastic-

https://www.youtube.com/watch?v=A4rg--VEXVM

These are expensive to make in steel, but I was wondering if there was a plastic alternative that could at least handle ABS. Acrylic is pretty hard, and I can cut that on my laser cutter. Polycarbonate might work, though I would need to send it somewhere for CNC. What material properties are the most important for maintaining a sharp edge and resisting wear? Hardness? Impact resistance? At the very least it would need to be very stiff so it won't bend when it should shear.
 
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Hello Ian,

Any plastic is not a good material for this task as all will wear out fast and definitely cannot keep an edge.
To give you an idea: The lowest steel has a tensile strength of 180 N/mm^2 while the best of the plastics is around 70 N/mm^2 (I do mean a solid piece). ABS has 30-40 and Acrylic has around 60-65. It will wear out in a few passes.

For holding an edge you need a hard material of which steel is the cheapest one i can think of.
Seek and purchase something like this in conjunction with some low power tools:
http://www.clasohlson.com/medias/sys_master/8873729818654.jpg

and remember to use a face mask as breathing in plastic powder is detrimental to your lungs.
 

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