Power Required to rotate a Kiln

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SUMMARY

The power required to rotate a horizontal kiln with a mass of 60,000 kg, a length of 35 m, and a diameter of 2.8 m is primarily influenced by rolling resistance and the moment caused by off-center weight. In this case, the rolling resistance coefficient is considered to be 0.005, and the kiln operates continuously at a speed of 4 rpm. While some participants suggested that negligible factors could allow for free rotation, it is established that energy is necessary for mixing feed materials and maintaining production, especially under load conditions.

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  • Understanding of rolling resistance in mechanical systems
  • Knowledge of rotational inertia and angular acceleration calculations
  • Familiarity with kiln operation principles in industrial applications
  • Basic principles of torque in rotational systems
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  • Research the calculation of torque using rotational inertia and angular acceleration
  • Explore the impact of rolling resistance on rotating machinery
  • Investigate design specifications for industrial kilns, particularly for calcining processes
  • Examine methods for managing off-center loads in rotating equipment
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Mechanical engineers, industrial equipment designers, and professionals involved in kiln operations and maintenance will benefit from this discussion.

snehbiswas
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Can anyone help me out in calculating the power required to rotate a Horizontal Kiln resting on Rollers of following data:

Kiln Mass 60000 kg
Kiln Length 35 m
Kiln Diameter 2.8 m
Roller Diameter 0.8 m
Radial distance between two centers 1.992m
Kiln Shell Thickness 0.025 m
Speed 4 rpm
Time 180 sec
 
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Some factors to consider:

Acceleration - is it continuously rotating or stopping after each cycle?
Rolling resistance
Moment caused by off-center weight
 
The kiln shell is rotating continuously with tyres resting on support rollers. Rolling resistnace and momnet caused by off-center weight can be considered negligible.
 
snehbiswas said:
The kiln shell is rotating continuously with tyres resting on support rollers. Rolling resistnace and momnet caused by off-center weight can be considered negligible.

That suggests it requires no power! What non-negligible reasons would you have for driving it instead of just letting it spin freely?

Starting and stopping would be significant. Is that what you're concerned with?
 
Rotating kilns for calcining lime, etc, have been around forever. Why not see how they are specced WRT drive capabilities? Off-center materials load is definitely NOT negligible, btw. That is the reason that you have a rotating kiln to mix the feed material, expose it to the heat, and transport it and discharge it at the product end. That all takes energy. The kiln does not rotate freely if it is in production.
 
Consider the rolling resitance coefficient to be 0.005. need help in designing a no-load condition rotating kiln.
 
snehbiswas said:
Consider the rolling resitance coefficient to be 0.005. need help in designing a no-load condition rotating kiln.

So rolling resistance is the only loss of power? That's (more) realistic. But you might also want to consider the inevitable off-center mass present in the kiln itself. That may be negligible, and may depend on tolerances, but you should check just in case.

For rolling resistance, see Wikipedia

For startup, use torque = rotational inertia * angular acceleration.
 

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