PVD sputtering - step coverage

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The discussion focuses on the deposition of a thin titanium film using PVD sputtering on an epoxy-encapsulated IC chip to protect it from corrosive gases. The user inquires about the expected film thickness on the sidewalls of the chip, considering the sputtering setup. It is noted that sputtering is generally directional, which may result in poor step coverage on the sidewalls unless a planetary drive sample holder is utilized. The working pressure of ~1E-4 mbar is mentioned, but the key concern remains the film thickness at the chip's height dimension. Overall, without specific equipment adjustments, the expectation is for minimal coverage on the sidewalls.
sabine_
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Hi all,

I would like to deposit a thin titanium film (d=100nm) with pvd sputtering on an epoxy encapsulated
IC-chip to protect the chip against corrosive gases.
Titanium target (diameter: 100mm) is straight above IC-Chip (length and width: 6mm, height:2mm), working pressure ~ 1E-4 mbar.
My question is:
What film thickness can I expect at the sidewall (height dimension) of the chip ?
perfect step coverage: ~100 nm or bad step coverage: ~ 0 nm ?

Thanks
Best regards

Sabbi
 
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I guess it depends on the distance from the sputter head to the sample. In general sputtering is quite directional so I’d expect very poor coverage on the sidewalls, unless you’re using a planetary drive sample holder.
 
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