Questions regarding Tensile Testing of metal

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SUMMARY

The discussion clarifies the mechanics of load application during tensile testing of metals using a Universal Testing Machine (UTM). It establishes that the machine applies a load (force) rather than a constant stress, which can lead to confusion when interpreting stress-strain diagrams. After reaching ultimate tensile strength, the specimen experiences necking, which results in a decrease in the apparent stress on the stress-strain curve, despite the load being maintained. Understanding the distinction between engineering stress and true stress is crucial for accurate interpretation of tensile test results.

PREREQUISITES
  • Understanding of tensile testing principles
  • Familiarity with Universal Testing Machines (UTM)
  • Knowledge of stress-strain diagrams
  • Concept of engineering stress vs. true stress
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  • Research the mechanics of load application in Universal Testing Machines
  • Study the differences between engineering stress and true stress
  • Explore the phenomenon of necking in tensile testing
  • Learn about the calibration of load readouts in tensile testing equipment
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Materials scientists, mechanical engineers, and students studying material properties and testing methodologies will benefit from this discussion.

silent_hunter
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Can anyone explain me how the load is applied to a metal specimen during tensile test?
I am confused because I read in my textbook that after the ultimate stress is achieved and if the load is continued, then the metal specimen fails. But from the stress-strain diagram, we can see that the stress is decreased (the y axis) after ultimate tensile strength. Why is it decreased if we maintain the same stress?
To be clear my question is that is the load applied in Universal Testing Machine is constant or not? I mean is the load uniform over time?
thanks in advance.
 
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I am confused because I read in my textbook that after the ultimate stress is achieved and if the load is continued, then the metal specimen fails. But from the stress-strain diagram, we can see that the stress is decreased (the y axis) after ultimate tensile strength. Why is it decreased if we maintain the same stress?

Well you certainly are confused because you have said to opposite things as highlighted above.

No matter it is an easy thing to understand.

No machine is designed to apply a stress. It is designed to apply a load (force), usually by a hydraulic mechanism.

This load is shown on a dial or electronic readout. The readout may be calibrated in stress units but that then leads to only being true for a particular size of specimen so force units are more usual.

The hydraulic pump increases the force on the specimen from zero at a specific rate of increase, by pulling on the ends on the specimen.

At this happens the specimen stretches longitudinally in the direction of the load
and also becomes thinner in cross section (have you heard of poisson?).

Eventually we find that the stretching of the specimen continues but our force increase mechanism can no longer increase the force - in fact the load dial drops back a bit.
We have just past the ultimate stength.

At this time the specimen will have developed a very pronounced 'neck' which is a thinning of the cross section. Continued pulling will cause the specimen to break at this neck.

If you measure the cross sectional area of the neck and divide the failure load by this area you will find that the stress did not fall after all.

You should look up or ask your tutor about the difference between 'engineering stress' and 'true stress'.
 
Now it's clear. Thank you very much.
 

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