Rack and Pinion motor selection

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Discussion Overview

The discussion revolves around the selection of a motor for a mechanism involving four rack-driven pinions, intended for a positioning system similar to an elevator. Participants explore the calculations necessary to determine the appropriate motor parameters, considering factors such as load, speed, and gear specifications.

Discussion Character

  • Technical explanation
  • Homework-related

Main Points Raised

  • One participant outlines the need to calculate the total moving mass and the torque required to lift that mass vertically based on the gear pitch diameter.
  • Another participant suggests starting with the radius of the pitch circle for the 20-tooth module 0.4 gear and calculating the tooth pitch of the module 0.4 rack.
  • There is a mention of calculating how much power will be needed in watts based on the change in potential energy and the energy required to accelerate the load to maximum speed.
  • A participant expresses that the inquiry is part of their senior thesis and indicates a lack of support from their tutor.

Areas of Agreement / Disagreement

Participants generally agree on the need for calculations related to mass, torque, and power requirements, but there is no consensus on specific methods or values to use in these calculations.

Contextual Notes

Participants have not resolved the specifics of the calculations, and there are assumptions regarding the measurements and definitions of the gear and rack systems that remain unaddressed.

Who May Find This Useful

This discussion may be useful for students or individuals involved in mechanical engineering, particularly those working on projects related to motor selection and gear systems.

Catusee
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Summary:: I want to design a mechanism consisting in 4 rack driven pinions , like an elevator and i need help in choosing the right motor.

Hello!I want to design a mechanism consisting in 4 rack driven pinions , connected to each other via shafts, used for a positioning system , a moving up and down platform. It has to carry a load of 1.5 kg and has a speed of 0.036m/s.(the length of the rack is 110 mm(module 0.4) and the platform has to go from the bottom of the rack to the top in 3 seconds).The motor has to hold the whole load when the mechanism stops , it has to have a break.I need help in calculating the parameters of the required motor .Thank you for your time !
The gears atatched to the racks are spur gears , module 0.4 with 20 teeth and the gears connecting the shafts are miter gears with module 0.5 , 20 teeth.

Mentor note: Moved from Mechanical Engineering forum, so no template.
Schema cinematica roti dintate.jpg

Assem3.JPG
 
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Is this homework? If so, we can move it.

You start with the total moving mass, then calculate the torque needed to move that mass vertically from the gear pitch diameter. Then you calculate the RPM for the desired speed.
 
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It is for my senior thesis , my tutor doesn't help me so much so i found this forum :D, thank you !
 
Welcome to PF.
The “Metric Module” system is used to design standard compatible gear systems.
https://en.wikipedia.org/wiki/Gear#Standard_pitches_and_the_module_system

Start by calculating the radius of the pitch circle on your 20 tooth module 0.4 gear.
Then calculate the tooth pitch of a module 0.4 rack.
Check your result against a measurement of the (irrational pitch?) rack.

Each turn of the pinion will move the stage by 20 * rack pitch = ? mm.
You must raise the load 110 mm in 3 seconds. Start by ignoring the acceleration.
The total mass of the platform and maximum load will be what in kg ?
The change in potential energy PE = m·g·h; of the moving mass will be what in joules ?
Power is the rate of flow of energy; watts = joules / second.
How much power will be needed in watts ?

How much energy will be needed to accelerate the total load to maximum speed ?
Kinetic energy; KE = ½ m·v²
Is that significant compared with the change in PE ?
 

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