Raising / Lowering a 40' aluminum antenna tower

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SUMMARY

The discussion centers around the installation and operation of a 40' Universal aluminum antenna tower, focusing on the mechanics of raising and lowering the structure. Key components include a Dutton-Lainson WG2000 Worm Gear Winch with a 2,000 lb capacity, a pulley system mounted 12' above ground, and a lifting cable attached at 25' on the tower. Participants emphasize the importance of calculating the center of gravity and tension in the cable during the lifting process to ensure safe operation.

PREREQUISITES
  • Understanding of basic physics principles, particularly torque and center of gravity.
  • Familiarity with winch operation, specifically the Dutton-Lainson WG2000 Worm Gear Winch.
  • Knowledge of pulley systems and their mechanical advantages.
  • Experience with construction and reinforcement techniques for mounting hardware.
NEXT STEPS
  • Research the mechanics of calculating center of gravity for tall structures.
  • Learn about the specifications and installation of the Dutton-Lainson WG2000 Worm Gear Winch.
  • Explore safety factors and best practices for lifting heavy loads with winches and pulleys.
  • Investigate alternative pulley systems for different lifting scenarios.
USEFUL FOR

Ham radio operators, antenna installers, and DIY enthusiasts involved in erecting and maintaining antenna towers will benefit from this discussion.

  • #31
DaveC426913 said:
a Mac comes with a mast-raising pole as standard equipment.
I'm wondering where the OP's pulley is attached. Sky hooks would be ideal for sailing but you can find them on the sides of buildings - it's another world on land.

The original Westerly centaur had a massively over-specked mast and it was not intended for bridges or for towing (two massive iron keels) so the mast raising pole was not standard equipment, afaik).

berkeman said:
I don't really understand that,
A worm drive is often very inefficient and will only work from worm to pinion. A great example where Velocity ratio is much higher than 1/mechanical advantage - People still insist on using the wrong one, even here on PF.
 
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  • #32
berkeman said:
The hardest part is when the tower is on the ground, because the angle θ is the sharpest.
Lifting it off the ground manually and resting it on a prop (or another person) can take care of the worst case of theta is zero). They can also hold a rope to control rotation when near vertical.
Basically there's no substitute for a few spare muscular blokes for these events.
 
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  • #33
sophiecentaur said:
I'm wondering where the OP's pulley is attached.
1698338311119.png
 
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  • #34
Sorry I missed that image. Another thing to reduce the extreme of tension the lifting from the ground would be to use a pole or A frame, starting at say 45 degrees elevation - like the boat mast lifting gear. It would make things much less dramatic and stressful on the pulley fixing.
DaveC426913 said:
 

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