Rankine cycle with low pressure condenser

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Discussion Overview

The discussion revolves around the Rankine cycle, specifically focusing on the implications of using a low-pressure condenser and its effects on turbine operation and efficiency. Participants explore the relationship between condenser pressure, steam quality, and the potential for damage to turbine components, as well as the operational practices in various steam plants.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Conceptual clarification

Main Points Raised

  • One participant questions how lowering the condenser pressure affects the quality of steam entering the turbine, suggesting a potential misunderstanding of the relationship between pressure and steam quality.
  • Another participant explains that if the steam exiting the turbine contains too much moisture, it can erode turbine blades, emphasizing the importance of maintaining a certain quality of steam (around 90% vapor) to avoid damage.
  • Concerns are raised about the design of the condenser and its operational pressure, with participants noting that many steam plants operate below atmospheric pressure to improve efficiency.
  • Some participants assert that it is common for boilers to operate under pressure to increase the boiling point of the working liquid, thereby enhancing thermal efficiency through larger temperature differences.
  • Discussion includes the role of superheating and reheating in increasing turbine inlet temperatures and overall cycle efficiency, while acknowledging the complexity this adds to the system.

Areas of Agreement / Disagreement

Participants express differing views on the operational norms of condensers in power plants, particularly regarding whether it is unusual for condensers to operate below atmospheric pressure. While some assert that it is common practice, others reference the information from the resource that suggests otherwise. The discussion remains unresolved regarding the implications of these operational practices on turbine performance.

Contextual Notes

Participants highlight that the discussion is influenced by practical experiences in various steam plants, which may not align with the information provided in the referenced resource. There is also an acknowledgment of the complexity involved in achieving high efficiency in thermal cycles, which may depend on specific design choices and operational conditions.

Manesh Karsan
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Hi guys, first post on the physics forum!

I am slightly confused by the information provided by the following resource, the website is as follows - http://www.learnthermo.com/T1-tutorial/ch09/lesson-B/pg09.php

The point that I do not understand is - "For starters, the quality of the turbine effluent drops and this can result in damage to the turbine".

How can the quality of the saturated steam drop entering the turbine when we are lowering the pressure at the condenser stage in order to lower the temperature more efficiently before it passes into the compressor pump? Do they mean that the saturated water entering the pump consists of too much steam and so the compressor will get damaged rather than the turbine at the other end of the cycle?

Also if this is the case then how can the compressor pump get damaged when we are trying to increase the amount of saturated water entering it by cooling it down as best as possible by lowering the pressure of the condenser below atmospheric pressure?

Thank you!
 
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What the site is trying to explain, is that if the exhaust conditions on the steam coming out of the last turbine stage are not properly designed, the vapor in the turbine will be mixed with a large percentage of moisture droplets as part of the steam has condensed before actually leaving the turbine. The presence of these droplets will erode the blades of the turbine over time, possibly leading to failure of the machine if an eroded blade breaks off. To ensure an efficient cycle, the presence of some moisture is tolerated in the turbine exhaust; as a rule of thumb, the quality of the exhaust steam should not fall below about 90%.

The problems described have nothing to do with the circulating pumps and the condensate coming out of the condenser should be saturated liquid. In between the condenser and the main feed pumps supplying feed water to the boiler, there should be a de-aerating tank which removes any dissolved gases in the condensate.

As to the last comment on the site, "it is very unusual to find a condenser in a power plan that operates below atmospheric pressure", this doesn't appear to be true, at least in my experience. Typically, marine steam plants operate with the main condenser at a pressure of 1.5" Hg absolute (about 5 kPa), and large shore side generating plants can have their main condensers operate at pressures of about 10 kPa absolute. Any steam plant which operates with the pressure in the main condenser above atmospheric is wasting fuel.
 
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Ah, I think I get it now , thank you very much!
 
SteamKing said:
...As to the last comment on the site, "it is very unusual to find a condenser in a power plan that operates below atmospheric pressure", this doesn't appear to be true, at least in my experience. Typically, marine steam plants operate with the main condenser at a pressure of 1.5" Hg absolute (about 5 kPa), and large shore side generating plants can have their main condensers operate at pressures of about 10 kPa absolute. Any steam plant which operates with the pressure in the main condenser above atmospheric is wasting fuel.

SteamKing is correct. Whoever wrote that site hasn't spent any time in real power plants. The condenser pressure is generally just above saturation at the cooling water supply temperature. For stationary plants this is close to ambient temperature. I've never seen a real plant with a condenser that doesn't run at vacuum. Even in hot and steamy south Florida I remember condenser pressure about 3 to 4 inches mercury, absolute. Lower in the "winter" and at night.
 
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I see that makes sense, does this also mean that it is common to see boilers operating under pressure to increase the boiling point of the working liquid in order to have a larger temperature difference leading to a greater efficiency? Id assume super heating and reheating is more common in this respect to achieve a greater inlet temperature at the turbine

Thank you!
 
Manesh Karsan said:
I see that makes sense, does this also mean that it is common to see boilers operating under pressure to increase the boiling point of the working liquid in order to have a larger temperature difference leading to a greater efficiency? Id assume super heating and reheating is more common in this respect to achieve a greater inlet temperature at the turbine

Thank you!

That's the key to high efficiency in thermal cycles: large temperature differences. Turbines typically operate using superheated steam also because there is no moisture present, except possibly in the last few stages before the steam exhausts from the turbine to the condenser. Re-heating adds energy to partially expanded steam, allowing for higher overall efficiency, but at the cost of more complex machinery.
 
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Thank you guys :)
 

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