Remove temperature from welded copper piece

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Discussion Overview

The discussion revolves around the cooling of a welded copper piece from 800°C to 100°C using water. Participants are exploring the necessary parameters for effective cooling, including flow rate, pressure, and the characteristics of the welded material.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Homework-related

Main Points Raised

  • One participant requests guidance on the required water flow rate and pressure to cool the copper piece within 40 seconds.
  • Another participant notes the lack of clarity regarding the dimensions of the copper piece and suggests that the characteristics of the weld may affect cooling.
  • A different participant questions the assumption that the copper piece is a pipe and suggests it could be a heat sink or solid block, emphasizing the need for more context about the cooling method.
  • The original poster clarifies that the dimensions are in millimeters and describes the construction of the copper piece, indicating that it will be wrapped and welded before cooling.
  • Participants express uncertainty about the effectiveness of using water at high temperatures and the ambient conditions that may influence the cooling process.

Areas of Agreement / Disagreement

Participants generally agree that more information is needed to provide a reasonable analysis, but there is no consensus on the specifics of the cooling method or the implications of the weld characteristics.

Contextual Notes

Limitations include missing assumptions about the cooling method, the specific heat transfer characteristics of the welded copper, and the ambient conditions affecting the cooling process.

joop12
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heat transfer from welded copper piece

Hello everybody,

I am designing a machine where i have a welded copper piece which i have to cool it from 800 c to 100 c
i m using normal flow water.please guide me how much water , flow rate, and pressure do i need.I have maximum 40 sec to bring it 100 c temp.in order to select water pump and tank.
Data:
40 sec
size of copper piece: LxBxW : 8 x 20 x 120
cooling : from 800 c to 100 c
 
Last edited:
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Welcome to PF, Joop.
I probably can't help you at all, being uneducated, but a couple of parameters seem to be missing from your scenario. The first of those is what units you are using. You say that the pipe is 8 x 20 x 120, but you don't say whether that is mm's, cm's, inches, metres, miles... I rule out lightyears because you wouldn't have had time to build it.
People familiar with the subject might already know, but I personally would have to ask about the chill characteristics of the weld. Some don't handle rapid cooling very well.
Please believe that I'm not putting you down; I just think that you have to provide more information before a reasonable analysis can be made.
 
Danger said:
... You say that the pipe is 8 x 20 x 120 ...
Actually, it just says "welded copper piece". It could be a finned heat-sink, or even a solid block of copper.

Is it just a piece of copper coming out of a furnace, or is it connected to some additional piece of equipment? Are you planning to flow coolant (I doubt water will help much at 800° C) through the piece, or just spray it in open air? We also need the ambient temperature and the coolant/water temperature.
 
sorry i forgot to mention size..it is in (mm).basicaly i am wraping 41 times the copper band which is 0.2mm thin around a plate.then i would weld them after welding i have to cool this to 100 c from 800 c for further opertaions.I would use normal water to flow at 20 C .in order to select water tank and pump sizing I need water flow rate, pressure. and moreover working temerature range of room also should be around 40 c.Please guide me and give me formulas
 
Danger said:
Welcome to PF, Joop.
I probably can't help you at all, being uneducated, but a couple of parameters seem to be missing from your scenario. The first of those is what units you are using. You say that the pipe is 8 x 20 x 120, but you don't say whether that is mm's, cm's, inches, metres, miles... I rule out lightyears because you wouldn't have had time to build it.
People familiar with the subject might already know, but I personally would have to ask about the chill characteristics of the weld. Some don't handle rapid cooling very well.
Please believe that I'm not putting you down; I just think that you have to provide more information before a reasonable analysis can be made.

sorry i forgot to mention size..it is in (mm).basicaly i am wraping 41 times the copper band which is 0.2mm thin around a plate.then i would weld them after welding i have to cool this to 100 c from 800 c for further opertaions.I would use normal water to flow at 20 C .in order to select water tank and pump sizing I need water flow rate, pressure. and moreover working temerature range of room also should be around 40 c.Please guide me and give me formulas
 
pantaz said:
Actually, it just says "welded copper piece". It could be a finned heat-sink, or even a solid block of copper.

Good catch. I'm not sure where the idea of a pipe came from, unless perhaps because of the mention of water flow. My mind is easily derailed.
 

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