Resistive Wire Selection For Linear Potentiometer

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SUMMARY

This discussion focuses on selecting resistive wire for constructing a linear potentiometer in a ball and beam balance control system. The user seeks a suitable resistive wire that provides adequate resistance while minimizing noise and ensuring accuracy. Suggestions include using graphite rods, specifically pencil leads, and utilizing Sharp GP2D12 infrared distance sensors for precise ball position detection. The beam length is specified as 8 inches, and the ball diameter is 5/16 inches.

PREREQUISITES
  • Understanding of linear potentiometer design
  • Familiarity with resistive materials and their properties
  • Knowledge of infrared distance sensors, specifically Sharp GP2D12
  • Basic principles of noise reduction in electronic systems
NEXT STEPS
  • Research the properties of graphite as a resistive material for potentiometers
  • Explore the specifications and applications of Sharp GP2D12 infrared distance sensors
  • Investigate noise reduction techniques in sensor-based systems
  • Learn about alternative position sensing technologies for ball and beam systems
USEFUL FOR

Engineers, hobbyists, and students involved in robotics, control systems, and sensor technology who are designing or optimizing ball and beam balance systems.

jcarsw04
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I'm trying to build a ball and beam balance control system. I was thinking of using a metallic ball and two wires to make a linear potentiometer to give the ball's position. I'm not sure what to use as the resistive wire. Most wire I find doesn't seem to provide a sizable amount of resistance. I know I can amplify the output but I also want my system to be less susceptible to noise and accurate. I would also be open to other suggestions as to what I can use as a position sensor for the ball on the beam. Could someone post a link to some good material to use for the resistive wire? The length of the beam is only 8 inches and the ball has a 5/16" diameter. Thank you for any help.

REF: http://en.wikipedia.org/wiki/Ball_and_beam
 
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jcarsw04 said:
I'm trying to build a ball and beam balance control system. I was thinking of using a metallic ball and two wires to make a linear potentiometer to give the ball's position. I'm not sure what to use as the resistive wire. Most wire I find doesn't seem to provide a sizable amount of resistance. I know I can amplify the output but I also want my system to be less susceptible to noise and accurate. I would also be open to other suggestions as to what I can use as a position sensor for the ball on the beam. Could someone post a link to some good material to use for the resistive wire? The length of the beam is only 8 inches and the ball has a 5/16" diameter. Thank you for any help.

REF: http://en.wikipedia.org/wiki/Ball_and_beam

Maybe look into graphite rods (pencil leads).

http://www.troelsgravesen.dk/graphite.htm
 
http://www.asee.org/documents/zones/zone1/2008/professional/ASEE12008_0012_paper.pdf

...the sensing of the ball position is by using two infrared
distance sensors. There is no tear and wear by the motion of the ball.

The Sharp GP2D12 infrared distance sensors[4] were chosen for the project because they were inexpensive and sensitive enough for registering the location of the ball on the beam. Also the infrared beam is narrowly confined that adjacent objects does not easily interfere with the detection of the ball position.

but check the minimium range for this sensor as your beam is shorter.
 

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