Robotic gripper circuiot problems

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SUMMARY

The discussion centers on issues related to a robotic gripper utilizing five identical motors, each exhibiting different internal resistances, leading to inconsistent current draw and overheating. The user seeks solutions to minimize mechanical friction and voltage drops while ensuring that the force exerted by each motor is proportional to its current. Recommendations include using PWM (Pulse Width Modulation) for motor control and considering the efficiency of H-bridges, particularly at voltages above 6 volts, with 12 volts being optimal. Additionally, the use of thermally conductive materials for heat dissipation is suggested to manage overheating of the H-bridges.

PREREQUISITES
  • Understanding of PWM (Pulse Width Modulation) for motor control
  • Knowledge of H-bridge efficiency and thermal management
  • Familiarity with motor characteristics, including internal resistance and current draw
  • Basic principles of electrical circuits and voltage drops
NEXT STEPS
  • Research PWM techniques for optimizing motor control in robotic applications
  • Explore H-bridge specifications and efficiency ratings at various voltages
  • Investigate thermal management solutions, including thermally conductive compounds and heat sinks
  • Study methods for measuring motor current and force profiles accurately
USEFUL FOR

Robotics engineers, electrical engineers, and hobbyists working on motor control systems in robotic applications will benefit from this discussion.

mh5594
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Robotic gripper

I need some ideas on how to solve these problems;

I have 5 identical motors running independantly in the gripper. Each one of them has a slightly different internal resistance and therefore pulls a different current.

My main problems are either the motor losing power or overheating, this is due to the motors not pulling an equal current. I think the problem might also stem from the very small H bridges that I am using to drive each of the motors.

What I am interested in knowing is if there are any novel solutions to minimise and control the mechanical friction, and also to minimise any voltage drops. Ideally I am looking for a situation where the force of each motor in the gripper is exactly proortional to the current. Also that the force and the current could be read accurately from a powerprofile for each of the motors.

Do you think I would see an improvement if I used a thermagel heat dissipation strip attached to the H bridges?

Any ideas would be appreciated.
 
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You didn't state the Vcc voltage, the H-bridges, and the motor current you are using. Most H-bridges are relatively inefficient below ~6 volts; 12 volts is better. Are you using PWM (pulse width modulation) to control motor current? The automotive industry has made 12 volts a standard for H-bridge efficiency and performance design. Are any of your H-bridges too hot to touch? If yes then heatsink it to metal with thermally conductive compound.
Bob S
 

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