Semiconductor: Cz Crystal Growth

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Discussion Overview

The discussion revolves around the Czochralski growth process for semiconductor crystal growth, specifically focusing on calculating the usable fraction of a silicon boule when doped with arsenic. Participants explore the relationship between solid and liquid concentrations and the implications of using different density values in their calculations.

Discussion Character

  • Homework-related
  • Mathematical reasoning
  • Technical explanation

Main Points Raised

  • One participant, Malka, presents a mathematical approach to find the fraction (X) of the boule that is usable, using the segregation coefficient and initial doping concentration.
  • Malka initially struggles with converting the maximum solid concentration (C_{s_{max}}) from a volume ratio to a unitless ratio, questioning how to incorporate density and molar mass.
  • In a follow-up post, Malka realizes that C_{s_{max}} pertains to the solid crystal and successfully converts C_{0}$ to appropriate units using densities and molar masses.
  • Hasib questions whether to use solid or liquid densities for calculating C_{0}, emphasizing that C_{0} represents the initial melt concentration.
  • Another participant agrees with Hasib, noting that melts are typically created by heating solid components, suggesting that converting C_{s_{max}} into a molar ratio may yield more accurate results.

Areas of Agreement / Disagreement

Participants express differing views on whether to use solid or liquid densities for the calculations, indicating a lack of consensus on the most accurate approach to determine C_{0}.

Contextual Notes

The discussion highlights the absence of specific pressure and temperature conditions, which may affect the accuracy of density values used in calculations.

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Homework Statement



A Czochralski growth process is begun by inserting 1000 moles of pure silicon and 0.01
mole of pure arsenic in a crucible. For this boule, the maximum permissible doping
concentration is 1018 cm-3. What fraction (X) of the boule is usable? (k=0.3)

Homework Equations



C_{s}=kC_{0}(1-X)^{(k-1)}

Where C_{s} is the concentration in the solid, k is the segregation coefficient {C_s}/{C_l}, C_0 is the initial doping concentration in the melt, and X is the fraction of the boule that is solidified.


The Attempt at a Solution



In our case, k<1, so C_s increases as X increases.
I am trying to find X when C_{s}_{max}=10^{18}cm^{-3}

C_{s}_{max}=kC_{0}(1-X_{max})^{(k-1)}

\frac{C_{s}_{max}}{kC_{0}}=(1-X_{max})^{(k-1)}

\left(\frac{C_{s}_{max}}{kC_{0}}\right)^{(1-k)}=(1-X_{max})

X_{max}=1-\left(\frac{C_{s}_{max}}{kC_{0}}\right)^{(1-k)}

From here on out it's plug-n-play with my one show-stopper: I am given C_{0} as a molar ratio (unitless), and C_{s}_{max} as a volume ratio (#/cm^3). I need my final answer to be unitless. How do I convert C_{s}_{max} to a unitless ratio? I'd play with density, but I don't know either the pressure or temperature at which this process is being carried out.

Thanks!

~Malka
 
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Never mind: Csmax is a value for the solid crystal, so I just used densities and molar masses of solid silicon and arsenic to get C0 in units of cm-3.

Also, to correct a mistake in last post: I made an algebra error while isolating Csmax.

The second-to-last equation should read
\left(\frac{C_{s}_{max}}{kC_{0}}\right)^{\frac{1}{k-1}}=(1-X_{max})

and similarly for the last equation.
 
In order to calculate C_0, do you think we should use solid densities or liquid densities? C_0 is the initial melt concentration.

You are right about the fact that pressure and temperature of the process are not given. But I think using liquid densities will yield more accurate result.

Thanks for taking the initiative to discuss the problem.

Regards

Hasib
 
Yes, but from my understanding, melts are generally made by putting solid components into a crucible and then heating them until they melt (and perhaps a bit beyond).
But I hear what you are saying, that C0 is supposed to describe a liquid.
Perhaps for most accurate results, we should convert Csmax, which is for a solid, into a molar ratio.
 

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