Sequence of insulating layers of different conductivities for pipe

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Discussion Overview

The discussion centers around the optimal arrangement of two insulating materials with different thermal conductivities for insulating a pipe carrying hot fluid. Participants explore the implications of layer order on heat transfer, considering both theoretical and practical aspects of thermal conductivity and insulation design.

Discussion Character

  • Homework-related
  • Mathematical reasoning
  • Technical explanation

Main Points Raised

  • The problem involves two insulating materials with thermal conductivities K and 2K, and participants are tasked with determining the optimal layer arrangement.
  • One participant notes that the book suggests the first material (K) should be the inner layer, while they express confusion about this conclusion.
  • Another participant proposes using specific relationships for the radii of the layers (r2 = r1 + t, r3 = r2 + t) to analyze the logarithmic terms in the heat transfer equation.
  • Further, a participant suggests expanding the logarithmic terms in a Taylor series to simplify the analysis, retaining only terms up to x².
  • It is mentioned that the natural logarithm function is monotonically increasing, which may influence the order of the materials.

Areas of Agreement / Disagreement

Participants do not reach a consensus on the optimal arrangement of the insulating layers, with differing interpretations of the implications of the thermal conductivities and the heat transfer equation.

Contextual Notes

The discussion involves assumptions about the uniformity of layer thickness and the specific properties of the materials, which may not be fully explored or defined. The mathematical steps and implications of the logarithmic terms remain unresolved.

biplab93
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Homework Statement


Two insulating materials of thermal conductivity K and 2K respectively are to be used as two layers of insulation for lagging a pipe carrying hot fluid. If the radial thickness both the layers is to be same, then -

i) the first material (thermal conductivity K) should be the inner layer, and the second material should be the outer layer

ii) the second material should be the inner layer

iii) the order of the materials is irrelevant

iv) numerical values required to give a specific answer


Homework Equations


The heat transfer in this case would be given by the following equation, I suppose:

q=\frac{2*pi*ΔT}{1/h1r1 +ln(r2/r1)/K1 + ln(r3/r2)/K2 +1/r3h3}

q= radial heat transfer per unit time per unit length of pipe
ΔT= temperature drop across the pipe thickness i.e. hot fluid temperature inside the pipe - ambient temperature outside the pipe
h1= heat transfer coefficient of the hot fluid
h3=heat transfer coefficient of the ambient air outside the pipe
r1=inside radius of first layer
r2=outside radius of the first layer=inside radius of the second layer=r1+t, t=radial thickness of one layer of insulation
r3=outside radius of the second layer=r2+t=r1+2t
K1=thermal conductivity of the first layer
K2=thermal conductivity of the second layer

The Attempt at a Solution



In the book where I found the question, (i) is the given answer, but I don't understand how that is. Looking at the equation, I guess ln(r2/r1)/K1+ln(r3/r2)/K2 should be maximum, but I don't know how to reach the conclusion that K1=K and K2=2K is the optimum option.
 
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Just use r2=r1+t, r3=r2+t

Then you can write those logarithms as ln(1+t/r1) and ln(1+t/r2), where r2>r1. Which one is larger? How can you maximize the sum with this knowledge?
 
mfb said:
Just use r2=r1+t, r3=r2+t

Then you can write those logarithms as ln(1+t/r1) and ln(1+t/r2), where r2>r1. Which one is larger? How can you maximize the sum with this knowledge?

So the logarithms are ln(1 + x) and ln(1+x/(1+x)), where x = t/r1. Now, expand each log term in a taylor series in x, and retain terms only up to x2.
 
It is sufficient to know that ln() is monotonically increasing.
 

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