Solar tracker calculation of torques and forces

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SUMMARY

The discussion focuses on designing a dual-axis solar tracker utilizing two stepper motors for rotation and tilting. Key calculations involve determining forces and torques using fundamental equations such as F = ma and T = Jα. The design must account for maximum acceleration and various resistances, including friction and gravity, to accurately size motors and gear trains for peak torque requirements.

PREREQUISITES
  • Basic understanding of statics and dynamics analysis
  • Familiarity with torque calculations (T = Jα)
  • Knowledge of forces and motion (F = ma)
  • Experience with stepper motor specifications and sizing
NEXT STEPS
  • Research methods for calculating peak torque in mechanical systems
  • Learn about the effects of friction and gravity on motion in mechanical designs
  • Explore motor sizing techniques for stepper motors in robotics
  • Investigate gear train design principles for optimizing torque transmission
USEFUL FOR

This discussion is beneficial for mechanical engineers, robotics enthusiasts, and students working on projects involving solar trackers or similar automated systems.

vassos_ael
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hi

i am designing a solar tracker for my final year project. its a dual axis solar tracker with two stepper motors one rotating a shaft and the other tilting a bar. i need help on calculating forces torques and finding the FOS. can anyone help me?
 

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You said "final year", didn't you? This is basic statics & dynamics analysis.
F = ma
T = Jα

Should be sized for maximum acceleration (increase from speed1 to speed2, then reverse to stop). Include every possible resistance to motion you can dream up (friction, gravity effects, efficiencies, any & all inertia effects) in order to size for "peak torque" on the rotational axes. Once you have that, then you size your motors, gear trains, etc., to match.
 

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