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Strengthening Aluminum (casting mix)

  1. May 24, 2011 #1
    I want to cast a part out of Aluminum (from scraps). Is there anything I can throw into the melt mix to make it come out stronger (not as gummy and soft) ??

    Some sort of ceramic I'm thinking? Very fine sand-like stuff (e.g. CaCO3)?

    Any suggestions for heat treatment too? The part will be a shell-type housing, needs to be strong and stiff.
  2. jcsd
  3. May 24, 2011 #2


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  4. May 24, 2011 #3
    Good stuff.

    So if I add some Iron to the mix, how should I cool in order to keep a homogeneous (as close as I can) mixture after hardening. I don't want to form a distinct two phase composite, as I suspect it will lead to crack formation.

    What is it talking about here:
    "The solubility of iron in the solid state is very low (~0.04%) and therefore, most of the iron present in aluminum over this amount appears as an intermetallic second phase in combination with aluminum and often other elements."
  5. May 25, 2011 #4


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    What kind of aluminum scraps are you using? If it's pure aluminum, you can add the components necessary to form a higher-strength alloy like 6061 or 7075. Then after casting, you can apply a heat treat like -T6 or -T651 to get the most stength you can out of it.

    If its a mix of different aluminum alloys you don't know, well you'll basically be stuck with what you get...
  6. May 25, 2011 #5
    It is most likely going to be 6061 heat treated aluminum scraps.

    And how should the heat treatment go in order to get highest strength? I remember doing this in a lab at some point but I forgot it completely.
  7. Jun 14, 2011 #6
    Solution heat treat at 990 F for adequate time to allow for thorough heating and then water quench. Precipitation hardening is done at 320 F for 18 hours and air cool, followed by 350 F for 8 hours and air cooling.

    Its easy to find by googling 6061 heat treatment.
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