Suspension calcluations, spring.

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    Spring Suspension
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SUMMARY

The discussion focuses on calculating the spring constant for a shock absorber's spring based on a front suspension design. The user has determined that the force on each side of the front suspension is 736N, derived from a total weight of 150 kg. Key parameters include a lever arm length (L) of 492mm, a lever arm length (l) of 287mm, and an angle (alpha) of 38 degrees. The user seeks to confirm whether additional information is needed to calculate the spring constant, which should be expressed in N/mm.

PREREQUISITES
  • Understanding of basic physics principles, particularly force and equilibrium.
  • Familiarity with suspension system design and shock absorber mechanics.
  • Knowledge of CAD software for visualizing mechanical components.
  • Ability to apply trigonometric functions in engineering calculations.
NEXT STEPS
  • Calculate the spring constant using the formula: k = F/s, where F is the force and s is the compression.
  • Explore the application of the lever rule in mechanical systems for equilibrium analysis.
  • Research the impact of different spring materials on performance and durability.
  • Investigate CAD tools for simulating suspension dynamics under various loads.
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Mechanical engineers, automotive designers, and students studying vehicle dynamics who are involved in suspension system design and analysis.

aleksander
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Hello everyone!

I am working on a new project, and my boss asked me to do some calculations with regard to the spring needed for our shock absorber. I will add a few pictures to visualize what I mean.

For now, we should not pay attention to the hydraulic components - just the spring.

From my sketch (picture 1), we can see the right hand side front suspension (concept) and at picture 2, you can see the CAD drawings. If we stick with picture 1, I have calculated that the following:

F1 = Total weight on front axle / 2 = (150 kg * 9,81) / 2 = 736N pr side on the front suspension.

L = 492mm
l = 287mm
alpha = 38 degree angle

The spring should compress 15mm when the vehicle is standing on the floor with the previously mentioned loading. My goal is to figure out the spring constant (N/mm). Do I need more information, or is it possible to calculate that from what we have here?

Thank you :D
 

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I am not sure if I understand the sketch, but my attempt to calculate it would be like this:
F_x l = F_1 L (lever rule)
F_x = F_{spring} \cos(\alpha)
Compression s in equilibrium is given by Ds=F_{spring}
Combine the formulas and you can calculate D.
 

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