The cost estimate of rack and pinion used in power steering system

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SUMMARY

The discussion focuses on determining the cost estimate for rack and pinion systems used in power steering applications. Key factors influencing the cost include material expenses, labor valuation, production scale, and factory overheads such as energy costs and staff training. The complexity of the cost estimation process increases significantly for production runs, necessitating a thorough analysis of all associated costs, including tax implications and alternative system comparisons. Participants emphasize the importance of specificity in the cost estimation question to provide accurate guidance.

PREREQUISITES
  • Understanding of mechanical engineering principles related to rack and pinion systems
  • Knowledge of cost estimation techniques in manufacturing
  • Familiarity with production overheads and their impact on pricing
  • Awareness of material selection and machining processes
NEXT STEPS
  • Research cost estimation methods for mechanical components
  • Explore material cost analysis for rack and pinion systems
  • Learn about production overhead calculations in manufacturing
  • Investigate alternative steering system comparisons and their cost implications
USEFUL FOR

Mechanical engineers, manufacturing cost analysts, and project managers involved in the design and production of steering systems will benefit from this discussion.

christyu
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I'm working on the design project with my partner for mechanical engineering machine design course. We're modeling the rack and pinion used in power steering system.

How do you determine the cost estimate for the rack and pinion? Any specific steps we need to follow?
 
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Question seems to me to be so vague as to be almost meaningless.

Do you want the cost for building just one? If so, are you counting your labor as being worth anything? Do you have access to wholesale parts or do you need to buy retail? Do you plan on high reliability or least cost? Are you steering a Mac truck or a go-cart? The list goes on and on.

If you are talking about a production run, then the questions are even more extensive.

You see how vague your question is?
 
How do you determine the cost estimate for the rack and pinion?

What phinds said. Very difficult to calculate unless something like material costs dominate all others.

For example if you were a factory owner that wanted to make and sell them would have to include some of the factory overheads in the unit cost. Such things as energy costs, the costs of recruiting and training staff, pensions etc. It all has to be paid for somehow. Even the tax rates for the country of manufacture can make a difference.

If you are comparing the cost of a rack and pinion with an alternative system then you could perhaps compare materials cost and machining costs (eg how many separate forging and machining operations are needed).
 

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