The relationship of wire diameter and electricity produced

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SUMMARY

The discussion focuses on the impact of wire diameter, specifically American Wire Gauge (AWG), on the power output of generators. It emphasizes that wire size is primarily associated with maximum current capacity and that thicker wire results in fewer turns in a coil, affecting overall performance. Participants highlight the importance of considering design parameters such as voltage, current, and turns per square inch of insulated wire when building a generator. Online calculators for generator design are recommended for further assistance.

PREREQUISITES
  • Understanding of American Wire Gauge (AWG) standards
  • Knowledge of generator design principles
  • Familiarity with electrical concepts such as voltage and current
  • Basic skills in using online design calculators for electrical projects
NEXT STEPS
  • Research "online generator design calculator" for DIY projects
  • Study "DC generator vs AC alternator design" for better understanding
  • Examine "Turns per Square Inch of Insulated Wire" for coil optimization
  • Review "AWG wire table" for detailed specifications on wire diameter and ampacity
USEFUL FOR

This discussion is beneficial for DIY generator builders, electrical engineers, and hobbyists interested in optimizing generator performance through wire selection and design parameters.

Troymoore4
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im doing some personal research into building my own generator. i am looking for info on how wire diameter affects the power produced by the generator. specificaly: what AWG of wire is best for coils that are being used to generate as clost to the statdard killowatt/hour as possible.
 
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Troymoore4 said:
specificaly: what AWG of wire is best for coils that are being used to generate as clost to the statdard killowatt/hour as possible.

that doesn't really make sense ... there is no standard kilowatt hrs

generators would normally be designed to produce a given voltage and capable of a maximum current capability
 
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Wire size is most associated with maximum current.

But there is the problem of physically winding a coil. The thicker the wire, the larger the radius to the outermost winding. Equivalently, within the same volume and form factor for a coil, the thicker the wire the smaller the number of turns. It is not easy to calculate performance with alternate designs.

I have seen online calculators that aid with DIY transformer design. Perhaps there is something similar for generators. Try searching for "online generator design calculator"
 
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Troymoore4 said:
im doing some personal research into building my own generator.
The design of a DC generator will be very similar to a DC motor. Do you plan a DC generator or an AC alternator?
Here is an AWG wire table that gives diameter, ampacity etc; https://en.wikipedia.org/wiki/American_wire_gauge
 
It was some decades ago already, but as I recall in this regard generators works ~ the same way as transformers. The core parameters together with the frequency determines the maximal power: the maximal power and the available cross section for wire together fits with the wire thickness and turns in the coil.

So there is no real 'standard' or 'optimal': within the available cross section you can more or less freely trade between thick wire/high current/low voltage to thin wire/low current/high voltage.

You should think around the parameter 'Turns per Square Inch of Insulated Wire'.
 

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