Theoretical and practical force to cut metal

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SUMMARY

The discussion focuses on the theoretical and practical forces required to cut a tough tool steel beam measuring 5 cm wide and 1 cm thick. Theoretical calculations suggest that a force of 0.1 N is sufficient to separate the atoms across the width, while only 0.02 N is needed for the thickness. However, practical cutting methods, such as welding and metal saws, are typically employed. The conversation also highlights the existence of specialized chisels for metal cutting and encourages further exploration of shear force and shearing action in this context.

PREREQUISITES
  • Understanding of shear force and shearing action
  • Familiarity with material properties, specifically surface tension values
  • Knowledge of cutting tools, particularly metal chisels
  • Basic principles of force and cohesion in materials
NEXT STEPS
  • Research the specifications and types of chisels used for cutting tool steel
  • Investigate the practical applications of shear force in metal cutting
  • Explore the differences between theoretical and practical cutting forces in metallurgy
  • Learn about the properties of various metals, focusing on their cohesion and cutting requirements
USEFUL FOR

Engineers, metalworkers, and anyone involved in cutting or machining tough materials will benefit from this discussion, particularly those interested in the theoretical versus practical aspects of metal cutting techniques.

snorkack
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How much force is needed to cut in half a tough tool steel beam 5 cm wide and 1 cm thick?

Theoretically, the cohesion is low. For example, the surface tension of water is 71 mN/m. Some materials are more cohesive. Quicksilver has surface tension of 450 mN/m. Molten gold and copper have over 1 N/m.
The cohesion values of solids are less commonly quoted, but I find under 2 N/m for iron.

Theoretically, just to separate the atoms, 0,1 N should be enough to cut the width of the 5 cm beam, and just 0,02 N - meaning 2 gf - should cut the 1 cm thickness of the beam.

But with practical blades?
Metals are often cut by welding, or with metal saws.
But chisels intended for metal do exist.
What kind of chisel blades are used to cut such sizes of tool steel? And what are the cutting forces needed, in practice?
 
Engineering news on Phys.org
Look up ' Shear Force ' and ' Shearing action '
 

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