Theoretical and practical force to cut metal

In summary, the cutting force needed to cut a tough tool steel beam 5 cm wide and 1 cm thick is theoretically low, with just 0.1 N needed to separate the atoms in the width and 0.02 N for the thickness. However, practical blades and chisels are often used, with metal saws and welding being common methods. For chisels intended for metal, the cutting forces needed can be found by looking up "Shear Force" and "Shearing action".
  • #1
snorkack
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How much force is needed to cut in half a tough tool steel beam 5 cm wide and 1 cm thick?

Theoretically, the cohesion is low. For example, the surface tension of water is 71 mN/m. Some materials are more cohesive. Quicksilver has surface tension of 450 mN/m. Molten gold and copper have over 1 N/m.
The cohesion values of solids are less commonly quoted, but I find under 2 N/m for iron.

Theoretically, just to separate the atoms, 0,1 N should be enough to cut the width of the 5 cm beam, and just 0,02 N - meaning 2 gf - should cut the 1 cm thickness of the beam.

But with practical blades?
Metals are often cut by welding, or with metal saws.
But chisels intended for metal do exist.
What kind of chisel blades are used to cut such sizes of tool steel? And what are the cutting forces needed, in practice?
 
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  • #2
Look up ' Shear Force ' and ' Shearing action '
 

1. What is theoretical force to cut metal?

The theoretical force to cut metal is the amount of force required to cut through a specific type of metal using a cutting tool. It is calculated based on the material properties and dimensions of the metal, as well as the cutting tool's geometry and cutting parameters.

2. How is theoretical force to cut metal calculated?

Theoretical force to cut metal is calculated using various formulas and equations, such as the shear strength of the metal, the cutting tool's rake angle, and the feed and depth of cut parameters. It is important to accurately calculate the theoretical force to ensure efficient and precise metal cutting.

3. What is practical force to cut metal?

The practical force to cut metal is the actual amount of force that is required to cut through a specific type of metal using a cutting tool. It may differ from the theoretical force due to factors such as tool wear, machine vibrations, and operator technique.

4. How can the practical force to cut metal be reduced?

The practical force to cut metal can be reduced by using sharp cutting tools, optimizing cutting parameters, and minimizing machine vibrations. Additionally, using lubricants or coolants can also help reduce the force required for metal cutting.

5. Why is understanding theoretical and practical force to cut metal important?

Understanding theoretical and practical force to cut metal is important for achieving efficient and precise metal cutting. By accurately calculating and minimizing the force required, the cutting process can be optimized for cost and time savings, as well as achieving high quality and accurate cuts.

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